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Watts Air Preparation Systems & Accessories

Watts Air Preparation Systems & Accessories
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Watts Air Preparation Systems & Accessories

Product catalog summary
Overview: The document is a technical catalog from Watts Air Preparation Systems, detailing various air preparation units and accessories. It includes warnings about the improper use of products, specifications, and guidelines for selecting and maintaining air preparation systems.
Key Sections:
  • Product Warning: Emphasizes the risks of improper selection or use of products, which can lead to severe consequences such as injury or property damage. Users are advised to thoroughly analyze their applications and ensure compliance with safety requirements.
  • Air Preparation Systems: Describes different systems including QUBE Modular FRL System, General Line, QIX, Miniature, and Stainless Steel FRLs. It also covers injection lubricators and various accessories.
  • Material and Safety Considerations: Discusses the suitability of polycarbonate and metal bowls for different environments, highlighting the risks of chemical exposure and the importance of using appropriate materials.
  • Filtration Systems: Explains the importance of filtration in pneumatic systems to remove contaminants that can damage components. It details the operation and selection criteria for particulate and coalescing filters, including the significance of filter element ratings and material choices.
  • Filter Construction and Operation: Provides insights into the construction of filters, including the use of die-cast bodies and removable bowls. It describes the filtration process, emphasizing the removal of solid and liquid contaminants from compressed air.
  • Coalescing Filters: Details the operation of high-efficiency coalescing filters, which trap smaller contaminants through a fiber network. It stresses the need for pre-filtration to maintain efficiency.
Critical Information: The document highlights the importance of selecting the right filter based on particle size, flow capacity, and pressure rating. It also underscores the need for regular maintenance and the use of appropriate materials to prevent chemical damage.
General Information: The document provides detailed specifications and ordering information for the F602 series of general-purpose filters manufactured by the Pneumatic Division in Richland, Michigan. These filters are designed for heavy-duty applications with excellent water removal efficiency and minimal pressure drop.
Specifications:
  • Port Sizes: Available in 1/4, 3/8, 1/2, 3/4, and 1-inch ports.
  • Materials: The body is made of zinc, with bowl options in polycarbonate, metal (zinc), or aluminum.
  • Filter Elements: Standard 40-micron polypropylene, with an optional 5-micron element.
  • Pressure & Temperature Ratings: Vary depending on the bowl material, with polycarbonate bowls rated up to 150 PSIG and metal bowls up to 250 PSIG.
  • Weight: Varies by bowl material, with polycarbonate bowls weighing approximately 1.5 lb per unit.
Features:
  • High flow rates with minimal pressure drop.
  • Large filter element surface for increased element life.
  • Metal bowls come standard with a sight gauge.
  • Various drain options including manual twist, internal auto, and semi-auto drains.
Ordering Information: The filters can be customized based on bowl type, element size, port size, and drain options. Popular configurations are highlighted in bold within the catalog.
Flow Characteristics: The document includes flow characteristics graphs for different port sizes, illustrating the relationship between flow rate and pressure drop.
Accessories and Kits:
  • Bowl Kits: Available for different bowl materials.
  • Drain Kits: Include options for internal and external auto drains.
  • Filter Element Kits: Available in 5 and 40-micron sizes.
  • Repair Kits: Include components like deflectors and baffles.
Conclusion: The F602 series filters are versatile and robust, suitable for various industrial applications requiring efficient air filtration and water removal.
Technical Specifications Overview: The document provides detailed specifications for the F701 and 30F, 31F, 32F series coalescing filters, designed to remove liquid aerosols and sub-micron particles from pneumatic systems. These filters are essential for protecting pneumatic systems from contamination that standard particulate filters cannot catch.
F701 Coalescing Filters:
  • Features: High flow design, differential pressure pop-up indicator, optional differential pressure gauge, and two different grade elements available.
  • Ordering Information: Includes options for bowl type, elements, port size, port threads, bowl drains, and element service indicators.
  • Specifications: Maximum recommended pressure drop is 10 PSIG, with normal operating pressure drops specified for dry and wet conditions. Maximum pressure varies with manual and automatic drains, and the temperature range is 32°F to 150°F.
  • Materials: Constructed from zinc, aluminum, acetal, bronze, brass, and stainless steel, with seals made from Buna N.
30F, 31F, 32F Coalescing Filters:
  • Features: Designed for main line applications with high flow rates, these filters provide oil-free air for critical applications and include a differential pressure indicator as standard.
  • Specifications: Normal operating pressure drop is 2 PSIG, with a maximum recommended pressure drop of 10 PSIG. Pressure and temperature ratings are 0 to 150 PSIG and 32°F to 175°F, respectively.
  • Materials: Made from aluminum, with brass petcock twist drains and plastic automatic float drains.
DD Desiccant Dryers:
  • Features: Compact and cost-effective, these dryers ensure pneumatic applications are free from moisture, with drying efficiency down to -40°F pressure dew point. They are easy to service and require no electricity.
  • Specifications: Available in various port sizes with different desiccant capacities, these dryers include a built-in particulate after filter to prevent downstream dust.
Conclusion: The document provides comprehensive technical details and ordering information for coalescing filters and desiccant dryers, highlighting their importance in maintaining clean and efficient pneumatic systems.
Overview: The document provides detailed technical specifications and operational guidelines for the DD Series Desiccant Dryers and air regulators used in pneumatic systems. It includes information on applications, performance, specifications, installation tips, and regulator operation.
Specifications: The DD Series Desiccant Dryers are available in three models: DD15, DD30, and DD60, with varying desiccant capacities and filter element ratings. The dryers are designed to remove moisture vapor from compressed air systems, providing a pressure dew point of -40°F. The materials of construction include aluminum, steel, CPVC, sintered bronze, zinc, brass, and Buna-N seals.
Applications: These dryers are suitable for paint spraying, instrument air, laboratory instruments, control air systems, and air blanketing. They are recommended for use with low flow/low humidity air to extend desiccant life.
Performance: The rated flow capacities are nominal and intended for minimal pressure drop and average desiccant life. High flow/high humidity air requires more frequent desiccant changes.
Installation Tips: It is advised to use a moisture separator/particulate filter and a coalescing filter upstream of the desiccant dryer. Automatic drains and a spring ball check valve should be installed to maximize desiccant life.
Regulator Specifications: The document also covers air regulators, emphasizing the importance of precise air pressure control for efficient operation. It discusses the construction, operation, and selection criteria for regulators, including inlet pressure rating, flow capacity, and adjustment mechanisms.
Regulator Operation: Regulators use an inner valve to control the orifice size, reacting to downstream pressure changes. They feature a self-relieving mechanism to handle excess pressure and maintain set pressure levels.
Comparison Chart: A comparison chart is provided for different types of regulators, highlighting features such as repeatability, sensitivity, pressure variation, flow capacity, and mounting options.
Overview: The document is a technical catalog for the R10/R11 and R119 series of pneumatic regulators from Watts Fluid Air, detailing specifications, features, and ordering information.
Specifications:
  • Gauge Ports: 1/8 Inch
  • Port Threads: 1/8, 3/8, 1/2 Inch
  • Supply Pressure: 300 PSIG Maximum (20.7 bar)
  • Temperature Rating: 0°F to 150°F (-18°C to 65°C)
  • Materials: Zinc body, Nylon bottom plug, Buna N seals
Flow Characteristics:
  • R10-02C/03C: 1/4 & 3/8 Inch Ports, 100 PSIG Primary Pressure
  • R10-04C: 1/2 Inch Ports, 100 PSIG Primary Pressure
  • R119 Series: Various port sizes with flow rates up to 500 SCFM
Features:
  • High flow performance with rugged design
  • Diaphragm operated with balanced poppet design
  • Secondary aspiration for quick response
  • Heavy-duty tee handle adjustment
  • Reverse flow and panel mount versions available
Warnings and Cautions:
  • Do not connect regulator to bottled gas
  • Do not exceed maximum primary pressure rating
  • Pressure adjustment should be set by increasing pressure to the desired setting
Ordering Information:
  • Port sizes range from 1/4 to 1-1/2 Inch
  • Options include gauges, non-relieving, fluorocarbon O-rings, and reverse flow
Accessories:
  • Control knobs, tee handles, gauges, mounting brackets, and repair kits available
Technical Specifications and Features of R119 Series Regulators:
Specifications:
  • The R119 series regulators are designed for high flow performance and are available in various port sizes ranging from 1/4 inch to 2-1/2 inches.
  • They operate with a maximum supply pressure of 300 PSIG (20.4 bar) and have a reduced pressure range adjustable to within 5 to 7 PSIG of the supply pressure.
  • The regulators are constructed with materials such as zinc for the body, nylon for the bottom plug, brass for the innervalve, and Buna N for the seals.
  • Temperature rating for operation is between 40°F to 125°F (4.4°C to 52°C).
Flow Characteristics:
  • The flow capacity varies with port size, with the 1/4 inch port supporting up to 100 SCFM, and the 2-1/2 inch port supporting over 1500 SCFM.
  • Flow characteristics are depicted in graphs showing the relationship between flow rate (SCFM) and secondary pressure (PSIG/bar).
Features:
  • The regulators are pilot-operated, allowing for remote or distant control, ideal for applications requiring constant pressure with wide flow variations.
  • They feature a diaphragm-operated design with a balanced poppet and constant bleed pilot for quick and accurate regulation.
  • Reverse flow capability is available, and the design is rugged for demanding applications.
Warnings and Recommendations:
  • Do not connect the regulator to bottled gas and do not exceed the maximum primary pressure rating to avoid product rupture and potential injury.
  • For optimal performance, set the regulated pressure by increasing it to the desired setting.
Ordering Information:
  • Regulators are available in NPT and BSPP thread types, with options for non-relieving, fluorocarbon O-rings and diaphragm, non-bleed pilot, and brass bottom plug.
  • Popular models are highlighted in bold in the ordering information section.
Accessories and Kits:
  • Gauges are available in various dial sizes and pressure ranges, and repair kits are offered for both non-relieving and relieving diaphragms.
  • Fluorocarbon repair kits can be specified by adding X64 to the kit number suffix.
Overview: The document provides detailed technical specifications and ordering information for the W51R, W52R, W53R, and W54R series dial regulators from Watts Fluid Air. These regulators are designed for pneumatic applications and are available in various port sizes and pressure ranges.
Specifications: The regulators have adjustable pressure ranges from 2 to 160 PSIG, with specific models catering to different pressure requirements. The maximum operating temperature is 150°F (65.5°C), and the maximum supply pressure is 300 PSIG. The materials used include zinc for the body, zinc/brass for the bonnet, acetal for the piston, nitrile for the seals, and steel for the springs.
Features: Key features include a balanced poppet design, non-rising pressure-adjusting dial, high-relief flow with a 3/16" relief orifice, and piston operation. The flow capacity varies by port size, with the highest being 1,600 SCFM for the largest models.
Warnings and Cautions: Users are warned against connecting the regulator to bottled gas and exceeding the maximum primary pressure rating. The document advises setting regulated pressure by increasing it to the desired setting for optimal performance.
Ordering Information: The document lists various models with different port sizes (1/4", 3/8", 1/2", 3/4", 1", 1-1/4", 1-1/2", and 2") and pressure ranges. Popular models are highlighted in bold. The ordering information includes part numbers for regulator kits and accessories, such as adjustment dial knobs, O-ring repair kits, and tamper-resistant kits.
Flow Characteristics: The document includes flow characteristics graphs for different models, showing the relationship between flow rate (SCFM) and secondary pressure (PSIG and Bar) at a primary pressure of 100 PSIG.
Specifications:
  • Adjusting Range Pressure: 5 to 160 PSIG (3 to 1103 kPa)
  • Bleed Rate: 0.05 SCFM
  • Gauge Ports: Two Ports 1/8"
  • Maximum Operating Temperature: 150°F (65.5°C)
  • Maximum Supply Pressure: 300 PSIG
  • Port Threads: 1-1/8", 1/8"
  • Weight: 9 lb.
  • Materials of Construction: Zinc body, Zinc/Brass bonnet, Zinc piston, Nitrile seals, Steel springs, Brass/Nitrile/Acetal valve assembly.
Flow Characteristics: The document includes flow characteristics for different port sizes and primary pressures, indicating the relationship between secondary pressure and air flow rate.
Warnings and Cautions: Product rupture can cause serious injury. Do not connect the regulator to bottled gas or exceed the maximum primary pressure rating. Regulator pressure adjustment should be done by increasing the pressure up to the desired setting.
R216 Precision Regulators: Features high flow performance, diaphragm operation, and heavy-duty tee handle adjustment. Available in 1/4" and 3/8" ports with various pressure ranges and options.
R210/R220 High Precision Regulators: Designed for precise regulation with multi-stage regulation for maximum control and stability. Applications include air gauging, gas mixing, and valve operators.
R230 High Flow Precision Regulator: Suitable for high flow capacity and accurate process control. Features include a balanced poppet and precise regulation with minimal pressure drop.
Technical Specifications Overview:
  • Flow Capacity: At 100 PSIG supply and 80 PSIG outlet, the flow capacity is 80 SCFM (37.8 dm³/s).
  • Operating Temperature Range: -0°C to 71°C (-0°F to 160°F).
  • Operating Pressure Range: Maximum primary pressure is 150 PSIG (17 bar).
  • Port Threads: 1/4".
  • Exhaust Capacity: 1.0 SCFM with downstream pressure 5 PSI above set pressure.
  • Repeatability/Sensitivity: ±0.010 PSIG (±0.00068 bar).
  • Response Time: 150 ms to open to full flow and fill a volume of 150 cm³.
  • Weight: 1 lb. 10 oz. (0.7 kg).
Materials of Construction:
  • Adjusting Stem & Spring: Steel.
  • Biased Spring: Stainless Steel.
  • Body, Bonnet: Aluminum.
  • Control Knob: Plastic.
  • Diaphragm: Buna-N Elastomer and Polyester Fabric.
  • Seals: Buna-N.
  • Valve Poppet: Brass.
  • Valve Poppet Seat: Buna-N.
Warnings and Cautions:
  • Do not connect the regulator to bottled gas.
  • Do not exceed the maximum primary pressure rating.
  • Pressure adjustment beyond the designed range is possible but not recommended without special design.
Electronic Proportional Regulators:
  • Features: Low watt power consumption, high visibility LED display, user-friendly software, compact and lightweight, flexible mounting options.
  • Control Signal: 0 to 10V, adjustable to 4-20mA via touch pad control.
  • Specifications: Flow capacity of 35 SCFM (16.5 dm³/s), accuracy linearity ≤ 0.3% F.S., current consumption max. 800 mA with no load, degree of protection IP65.
Lubricators:
  • Importance: Proper lubrication extends the life of pneumatic equipment.
  • Selection Criteria: Pipe size, bowl material, flow rates, and pressure requirements.
  • Construction: Bowls available in polycarbonate and metal, with transparent options for easy inspection.
  • Installation: Should be placed before any valving and within 15 feet of the lubrication point.
Specifications: The document outlines specifications for various components such as sight gauges, dip tube kits, and repair kits. It details the bowl capacities for different materials: Aluminum (3 ounces), Aluminum with Polycarbonate Sight Gauge (6 ounces), and Zinc with Nylon Sight Gauge (16 ounces). Port threads are specified as 1-1/8 inch. Pressure and temperature ratings vary by material, with Aluminum bowls rated from 0 to 300 PSIG and Zinc bowls from 0 to 150 PSIG. Weight specifications are provided for each type of bowl.
Materials of Construction: The body is constructed from Zinc, with bowls made from Aluminum or Zinc, depending on the model. Seals are made from Buna N.
Features: The document highlights features of the L606 Series Standard Lubricators and 09L Mist Lubricators, including metal bowls with sight gauges, manual drains, and high flow capabilities (up to 1000 SCFM). The lubricators can be filled while the air line is under pressure and offer proportional oil delivery over a wide range of air flows.
Ordering Information: Popular items are highlighted, with options for port sizes, bowl options, and engineering levels. The document provides detailed ordering codes for different configurations.
Technical Information: Flow characteristics and pressure ratings are provided for various models, with detailed charts illustrating pressure drop versus flow rates. The document specifies the use of petroleum-based oil with certain viscosity and aniline point requirements.
General Purpose Filter/Regulators: The B11/B12 Series offers high flow performance, diaphragm-operated design, and excellent water removal efficiency. Features include metal bowls with sight gauges, twist drains, and 40-micron elements as standard. The document warns against exceeding maximum primary pressure ratings and provides guidance on regulator pressure adjustment.
Combinations and Accessories: The document describes standard combinations for two and three-unit setups, including filters, regulators, and lubricators. It lists available options for drains and regulator adjustments, along with dimensions for various configurations.
Overview: The document provides detailed technical specifications and ordering information for the QIX Modular FRL (Filter, Regulator, Lubricator) System by WATTS FluidAir. It highlights the features, dimensions, and options available for various components such as filters, regulators, and lubricators.
Specifications: The document lists various port sizes ranging from 1/4 inch to 1 inch, with bold items indicating the most popular sizes. It specifies the pressure ranges for regulators, with options for 0-125 PSIG and 0-150 PSIG. The document also details the micron ratings for filter elements, including 5 micron and 40 micron options.
Components and Features: The QIX system is designed for high flow and efficiency, with components like particulate and coalescing filters, regulators, and lubricators. The system features interchangeable inserts for easy adaptation to different pipe sizes, reducing inventory needs and simplifying specifications. The components are powder-coated for durability and include features like automatic float drains and pressure switches.
Ordering Information: The document provides a detailed breakdown of model numbers and dimensions for various components, including standard combination dimensions for different port sizes. It also outlines the options for filter and lubricator bowls, with capacities ranging from 5 oz. to 16 oz., and materials such as polycarbonate and metal with sight gauges.
Additional Features: The QIX system includes options for automatic and manual drains, shut-off valves, and pressure switches. It emphasizes ease of maintenance with features like removable adjusting knobs and replaceable pistons and o-rings.
Conclusion: The QIX Modular FRL System is designed for high performance and efficiency in demanding manufacturing environments. Its modular design and interchangeable components offer flexibility and cost savings in inventory and maintenance.
General Instructions: This safety guide provides guidelines for the installation, use, and maintenance of Pneumatic Division products such as valves, FRLs, and vacuum products. It emphasizes the importance of designing systems in a fail-safe mode and adhering to international standards like ISO 4414:1998. Users are responsible for selecting appropriate products and ensuring compliance with safety standards.
Product Selection Instructions: Key considerations include flow rate, pressure and temperature ratings, environmental conditions, and chemical compatibility. Users must ensure that products are not exposed to conditions that exceed their specifications, such as excessive pressure or temperature.
Product Assembly and Installation Instructions: Before installation, components must be inspected for conformity. Installation instructions provided by Watts must be followed, and air supply must be moisture-free if temperatures can drop below freezing.
Valve and FRL Maintenance and Replacement Instructions: A maintenance program is essential to prevent premature failure. This includes regular inspections, adherence to lockout/tagout procedures, and establishing service intervals based on performance and standards. Components showing signs of wear or damage must be replaced immediately.
Terms and Conditions of Sale: The sale of products is governed by specific terms and conditions, including payment terms, delivery, warranty, and limitations of liability. The warranty covers defects in material or workmanship for 18 months from shipment, but excludes items built to buyer's specifications. Liability is limited to repair, replacement, or refund, and does not cover incidental or consequential damages.
Modification and Cancellation: Seller has the discretion to accept or reject any requested modifications or cancellations of the agreement, subject to terms set by the Seller.
Special Tooling: A charge may be applied for special tooling required for manufacturing. Such tooling remains the property of the Seller, and the Buyer does not acquire any interest in it, even if adapted for specific manufacturing purposes.
Buyer's Property: Items provided by the Buyer may be destroyed by the Seller if no orders are placed for two consecutive years. The Seller is not liable for loss or damage to such property.
Taxes: Prices exclude taxes unless stated otherwise. The Buyer is responsible for paying applicable taxes or reimbursing the Seller. If claiming tax exemption, the Buyer must indemnify the Seller against any tax liabilities.
Intellectual Property Rights Indemnity: The Seller will defend and indemnify the Buyer against claims of infringement of U.S. intellectual property rights, provided the Buyer notifies the Seller promptly and allows the Seller to control the defense. The Seller is not liable for infringement claims based on Buyer-provided information or designs.
Force Majeure: The Seller is not liable for delays or failures due to events beyond their control, such as natural disasters, labor disputes, or government actions.
Entire Agreement and Governing Law: This document constitutes the entire agreement, governed by Ohio law. Legal actions must be initiated within two years of the cause of action.
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.