Overview: This document is a catalog from Watts Air Preparation Systems, detailing various air preparation units and accessories. It includes product specifications, safety warnings, and ordering information for different series of air preparation systems.
Key Sections:
- Safety Warnings: Emphasizes the importance of proper selection and use of products to prevent injury or damage. Users are responsible for ensuring all safety and performance requirements are met.
- Product Offerings: The catalog covers several product lines including QUBE Modular FRL System, General Line, QIX, Miniature, Stainless Steel FRLs, Injection Lubricators, and various accessories.
- Specifications and Features: Detailed specifications for each product series, including port sizes, materials, and operational features. For example, the 14F Series features excellent water removal efficiency and interchangeable drains.
- Material and Construction: Information on materials used, such as polycarbonate and metal bowls, and their suitability for different environments. Polycarbonate bowls should not be exposed to certain chemicals or extreme conditions.
- Ordering Information: Provides details on how to order products, including port sizes, bowl options, and available features. Popular items are highlighted for ease of selection.
- Technical Information: Includes flow characteristics, pressure ratings, and maintenance instructions for various products.
Critical Information: The document stresses the importance of using metal bowls in environments incompatible with polycarbonate and provides cleaning instructions to avoid damage. It also highlights the need for users to consult the factory for specific recommendations under certain conditions.
Specifications: The document outlines the specifications for various coalescing filters and regulators, focusing on the 10F and F501/F507 series. Key specifications include bowl capacity, port threads, pressure and temperature ratings, weight, and materials of construction. The polycarbonate bowl has a pressure rating of 0 to 150 PSIG and a temperature range of 32°F to 125°F, while the metal bowl can handle up to 300 PSIG and temperatures up to 180°F.
Materials of Construction: The body is made of aluminum or zinc, bowls are available in polycarbonate or metal (zinc), and drains are constructed from brass. Filter elements are made from borosilicate fibers and felt, with seals composed of nitrile.
Flow Characteristics: The document provides detailed flow characteristics for different models, indicating the pressure drop at various flow rates and primary pressures. The flow is measured in SCFM (Standard Cubic Feet per Minute) and dm³/s.
Features: The filters are designed to remove liquid aerosols and sub-micron particles, ensuring oil-free air for critical applications. They feature interchangeable twist and automatic pulse drains, with Grade 6 elements offering 99.97% DOP efficiency.
Ordering Information: The document includes detailed ordering information, specifying port sizes, bowl types, and drain options. It highlights the most popular configurations and provides guidance on selecting the appropriate model based on specific requirements.
Technical Information: Additional technical information covers the operation, including normal and maximum recommended pressure drops, and provides details on filter kits and accessories, such as bowl kits, drain kits, and mounting bracket kits.
Flow Ratings: Flow ratings for the F501 and F507 series are provided, measured at 100 PSIG inlet pressure. The document also includes media specifications, detailing coalescing efficiency and pressure drop for different grades.
Overview: This document provides technical specifications and ordering information for various series of air line regulators, including the 14R, 15R, P3A-R, and P3A-W series, produced by the Pneumatic Division of Watts Fluid Air in Richland, Michigan.
Specifications:- Pressure Ratings: Regulators are rated for different pressure ranges, with primary pressures typically at 100 PSIG (6.9 bar) and secondary pressures varying by model.
- Temperature Ratings: Operating temperatures range from 32°F to 125°F (0°C to 52°C), with some models rated for low temperatures down to -4°F (-20°C).
- Port Sizes: Available in 1/8, 1/4, and 3/8 inch NPT or BSPP/BSPT threads, depending on the model.
- Materials: Construction materials include brass, steel, zinc, plastic, and nitrile for various components like adjusting nuts, stems, bodies, and seals.
Features:- 14R Series: Known for its miniature size and manifold mounting options, with relieving and non-relieving options.
- 15R Series: Offers economy models with solid control pistons and non-rising locking knobs, suitable for high flow applications.
- P3A-R Series: Features lightweight plastic bodies, non-rising adjusting knobs, and reverse flow capability.
- P3A-W Series: Designed for water service with FDA-listed materials and rolling diaphragms for superior performance.
Warnings and Cautions:- Do not connect regulators to bottled gas or exceed maximum primary pressure ratings to avoid product rupture and serious injury.
- Pressure adjustments should be made by increasing to the desired setting, as the adjustment knob is not a limiting device.
Accessories: Various kits and accessories are available, including bonnet assembly kits, gauges, mounting bracket kits, and poppet/piston kits for different pressure ranges and configurations.
Specifications:
- Gauge Ports: 1/8 Inch (usable for full flow)
- Maximum Inlet Pressure: 150 PSIG (10.0 bar)
- Port Threads: 1/8, 1/4 Inch
- Temperature Rating: 40°F to 125°F (4°C to 52°C)
- Weight: 0.23 lb. (0.10 kg.)
Materials of Construction: - Adjusting Nut and Stem: Brass
- Body, Bonnet, Seat & Piston: Plastic
- Diaphragm: Santoprene
- Seals: Buna N or Thermo Plastic Elastomer
- Springs: Stainless Steel
-
Valve Poppet: Plastic / Nitrile
Flow Characteristics:
- The document includes flow characteristics for different port sizes and primary pressures, indicating the relationship between flow rate and secondary pressure.
Warnings and Cautions:
- Product rupture can cause serious injury. Do not connect the regulator to bottled gas or exceed the maximum primary pressure rating.
- Regulator pressure adjustment should be done by increasing the pressure to the desired setting.
Features:
- Lightweight plastic body with NSF and FDA approved materials.
- Unbalanced poppet standard and non-rising, push-to-lock adjusting knob.
- Compact design with diaphragm operation.
Ordering Information:
- Various models and configurations are available, including options for air and water service, relieving and non-relieving types, and different pressure ranges.
Technical Information:
- The document provides detailed technical specifications for different series of regulators, including materials of construction and available accessories.
Technical Specifications and Features:
The document provides detailed specifications for the B548 and 04L series pneumatic regulators and mist lubricators. Key features include proportional oil delivery over a wide range of air flows, precision needle valves for repeatable oil delivery, and transparent sight domes for 360° visibility. The products are suitable for both low and high flow applications with changing air flow.
Safety Warnings and Cautions:
Warnings highlight the risk of product rupture causing serious injury if the regulator is connected to bottled gas or if the maximum primary pressure rating is exceeded. It is advised to adjust regulated pressure by increasing it to the desired setting, as the knob is not a limiting device.
Ordering Information and Options:
The document includes ordering information for various models, specifying options for body, bowl, port size, and drain types. Popular items are highlighted in bold. The document also provides dimensions and port thread specifications.
Flow Characteristics:
Flow characteristics are detailed for different models, showing pressure drop in PSIG and bar, and flow in SCFM and dm³/s. Graphs illustrate the relationship between primary pressure and flow rate.
Materials and Construction:
The materials used in construction include zinc for the body, polycarbonate for transparent bowls, and nitrile for seals. Metal bowls are available without sight gauges.
Pressure and Temperature Ratings:
Polycarbonate bowls are rated for 0 to 150 PSIG and temperatures from 38°F to 125°F, while metal bowls can handle up to 300 PSIG and temperatures from 40°F to 150°F.
Lubrication and Maintenance:
The suggested lubricant is petroleum-based oil with specific viscosity and aniline point requirements. Oils with additives or synthetic components should not be used.
Safety Guide:
The document concludes with a safety guide emphasizing the importance of proper selection and use of pneumatic products to prevent accidents such as unintended cycling, component failure, or explosions.
General Instructions:- Scope: This guide provides guidelines for the installation, use, and maintenance of Pneumatic Division Valves, FRLs, Vacuum products, and related components.
- Fail-Safe Design: Systems should be designed to be fail-safe to prevent danger in case of component failure.
- International Standards: Refer to ISO 4414:1998 for guidelines on pneumatic fluid power systems.
- Distribution: Ensure all responsible personnel have access to this safety guide.
- User Responsibility: Users must ensure product suitability for specific applications and comply with safety standards.
- Safety Devices and Warning Labels: Should not be removed or obscured.
- Additional Information: Contact Watts technical service for further assistance.
Product Selection Instructions:- Flow Rate: Ensure components meet system flow and pressure requirements.
- Pressure and Temperature Ratings: Do not exceed product ratings to avoid failure.
- Environmental Considerations: Consider environmental conditions that may affect product integrity.
- Lubrication: Check compatibility of synthetic oils with seal materials.
- Polycarbonate Bowls: Avoid exposure to direct sunlight, impact, or incompatible chemicals.
- Chemical Compatibility: Refer to technical bulletins for compatibility information.
- Product Rupture: Avoid connecting products to bottled gas cylinders and exceeding pressure ratings.
Product Assembly and Installation Instructions:- Component Inspection: Inspect components for correct specifications before use.
- Installation Instructions: Follow Watts installation instructions for all components.
- Air Supply: Ensure moisture-free air supply if temperatures can drop below freezing.
Valve and FRL Maintenance and Replacement Instructions:- Maintenance Program: Establish a maintenance program to prevent premature failure.
- Service Instructions: Consult service bulletins before servicing components.
- Lockout/Tagout Procedures: Follow OSHA standards during servicing.
- Visual Inspection: Regularly inspect for air leaks, damage, and dirt build-up.
- Routine Maintenance: Keep work areas clean and ensure all guards are in place.
- Functional Test: Conduct manual tests before automatic operation.
- Service Intervals: Establish based on performance, standards, and risk of failure.
- Servicing Worn Parts: Follow safety practices and ensure proper function after servicing.
Terms and Conditions of Sale:- Payment: Due net 30 days from delivery; interest applies to late payments.
- Delivery: Risk of loss passes to buyer upon delivery to carrier.
- Warranty: 18-month warranty against defects; excludes buyer-designed items.
- Limitation of Remedy: Liability limited to repair, replacement, or refund.
- Changes and Cancellations: Subject to seller's discretion and terms.
- Special Tooling: Tooling charges may apply; tooling remains seller's property.
Ownership of Manufacturing Apparatus: The Buyer will not gain any interest in the Seller's apparatus used for manufacturing, even if adapted for specific production. The Seller retains the right to alter or dispose of any special tooling at their discretion.
Buyer's Property: Items provided by the Buyer, such as designs or tools, may be destroyed by the Seller if no orders are placed for two consecutive years. The Seller is not liable for loss or damage to these items while in their possession.
Taxes: Prices exclude taxes unless stated otherwise. The Buyer is responsible for paying applicable taxes or reimbursing the Seller. If claiming tax exemption, the Buyer must protect the Seller from any tax liabilities.
Indemnity for Intellectual Property Infringement: The Seller will defend and indemnify the Buyer against U.S. intellectual property infringement claims, provided the Buyer notifies the Seller promptly and allows the Seller to control the defense. The Seller may offer solutions such as obtaining usage rights or modifying the item. The Seller is not liable for infringement claims based on Buyer-provided information or designs.
Force Majeure: The Seller is not liable for delays or failures due to uncontrollable events, including natural disasters, labor disputes, or government actions.
Entire Agreement and Governing Law: This document, including any written amendments, constitutes the entire agreement. It is governed by Ohio law, and legal actions must be initiated within two years of the cause.