Overview: The document is a comprehensive catalog from Parker Hannifin Corporation detailing Watts Air Preparation Systems and Accessories. It includes various air preparation units, flow controls, and accessories for pneumatic systems, emphasizing the importance of proper selection and use to prevent severe consequences.
Product Offerings: The catalog covers several product lines including QUBE Modular FRL Systems, General Line Air Preparation Units, Miniature FRLs, Stainless Steel FRLs, Injection Lubricators, and various accessories such as flow controls, valves, and fittings.
Specifications: Detailed specifications for each product line are provided, including operating pressures, temperature ranges, and material compositions. Specific series like FCM701 & FCM703 are highlighted for their miniature right-angle applications.
Valve Sizing and Selection: Guidance is provided on selecting the appropriate valve size using the Cv (Capacity Co-efficient) formula, with tables for cylinder areas and compression factors.
Flow Control Valves: Various series of flow control valves are detailed, including specifications, dimensions, and materials. Proper installation and adjustment are emphasized for optimal performance.
Safety and Standards: A safety guide ensures adherence to best practices and standards, emphasizing the need for filtered and lubricated air in pneumatic systems.
Conclusion: The catalog serves as a comprehensive guide for selecting and using air preparation systems and accessories, emphasizing safety, proper sizing, and adherence to technical specifications.
Technical Specifications: The document provides detailed specifications for flow control valves, check valves, and accessories, with materials like brass, stainless steel, and aluminum. Operating temperatures range from -40°F to 350°F, with a maximum operating pressure of 250 PSIG.
Flow Control Valves: The "3250" Series is designed for large diameter cylinders, offering maximum flow capacities with minimal pressure drop. The "338" Series provides bi-directional flow control with precise adjustments.
Check Valves: The "339" and "3047" Series allow free flow in one direction and prevent reverse flow, recommended for pneumatic service.
Accessories: Includes mufflers, flow controls, breather vents, and silencers, designed to reduce noise and prevent contamination.
Model Selection and Dimensions: Detailed model selection information aids in selecting the appropriate valve or accessory for specific applications.
Component Materials: Shuttle valve components are made of aluminum with nitrile seals.
General Information: Shuttle valves select a single pneumatic output from two inputs, choosing the port with higher pressure.
Valve Specifications: Maximum operating pressure is 200 PSIG, with a minimum differential pressure of 3 PSIG.
Model Selection and Dimensions: Three models are available with varying port sizes and dimensions, affecting flow rates.
Performance Data – Flow: Flow rates differ by model, with larger port sizes allowing greater flow.
Typical Applications: Applications include rapid retraction and dual pressure actuation of double-acting cylinders.
WDV3 Series – Automatic Electrical Drain Valve: Designed for removing condensate from compressors, with operating pressure up to 230 PSIG.
WDV2 Series – Zero Loss Drain: Suitable for all compressed air systems, operating with zero air loss.
Human/Machine Dialog: Includes push buttons, selector switches, and visual indicators for command inputs.
Specifications: Outlines specifications for pneumatic components, including valves and limit switches, with operating pressure ranges from 15 to 115 PSIG.
Procedures: Emphasizes the importance of not using certain valves for actuating punch presses, referencing OSHA 1910.217 for safety compliance.
Norms and Standards: Components conform to European Standard EN 574 and have obtained CE Type Test Certificate.
Recommendations: Users and original equipment manufacturers are responsible for ensuring installations meet all relevant safety regulations.
Key Features: Highlights features such as the pre-assembled two-hand control enclosure and snap-acting poppet mechanism.
Dimensions and Connections: Various dimensions are provided for different components, with connections typically being 5/32" instant for semi-rigid nylon or polyurethane tubes.
Applications: Suitable for industrial automation, tool or workpiece protection, horizontal indexing, and inspection stops.
Threshold Sensors: Designed to provide output signals when back pressure in a cylinder's exhausting chamber drops below a certain threshold.
Banjo Fittings: Used to connect sensors to actuators, available in various sizes.
LV Series Lockout Valves: Used to comply with OSHA Standard 29 CFR Part 1910, ensuring safety during maintenance.
EZ Series Valves: Combine lockout and soft-start functions for safety compliance.
Specifications: Detailed specifications for operating pressure ranges, temperature ranges, materials of construction, and flow rates.
Safety Standards: References OSHA standards for lockout/tagout procedures.
Overview: Provides detailed specifications and features of Parker's Series 500 Brass
Ball Valves, designed for extended service life and resistance to severe temperature applications.
Advantages: Parker's ball valves feature a forged body for durability, PTFE seats for chemical resistance, and a blow-out proof stem.
Applications: Suitable for fuel line shutoffs in vehicles and water and air service lines requiring total shutoff capability.
Working Pressure and Temperature: Supports saturated steam service up to 150 PSI and 400°F.
Operating Instructions: Operate with a quarter turn for "ON" or "OFF" positions, providing a positive stop action for full shutoff.
Specifications: Lists various models with different pipe thread sizes, materials, and options.
Additional Series: Covers Series 520, 708/709, and 200/608/609 ball valves, each with unique features and applications.
Plug Valves & Drain Cocks: Includes information on plug valves and drain cocks, highlighting their compact design and materials.
Safety Blow Guns: Outlines different types of safety blow guns, conforming to OSHA standards for compressed air safety.
Fittings & Hose: Provides details on push-on hose fittings, including part numbers, dimensions, and assembly instructions.
Compliance and Safety: All safety blow guns conform to OSHA standards, ensuring safe operation under specified conditions.
Available Cover Colors: Lists available cover colors for hoses as gray, blue, red, green, yellow, and black.
General Instructions: Provides instructions for selecting, assembling, installing, and maintaining hoses, fittings, and related accessories.
Hose and Fitting Selection Instructions: Key considerations include electrical conductivity, pressure, suction, temperature, fluid compatibility, permeation, size, routing, environmental factors, mechanical loads, physical damage, length, specifications and standards, hose cleanliness, fire-resistant fluids, radiant heat, welding and brazing, and radiation.
Hose and Fitting Assembly and Installation Instructions: Covers pre-installation inspection, assembly guidelines, related accessories, parts compatibility, reusable/permanent fittings, minimum bend radius, twist angle and orientation, securement, proper connection of ports, external damage, and system checkout.
Hose and Fitting Maintenance Instructions: Maintenance involves visual inspection for damage or wear, functional testing at maximum operating pressure, and consideration of replacement intervals based on service life and risk factors.
Ratings Code: Includes a ratings code for chemical compatibility, categorizing materials as good, marginal, poor, or not tested.
Overview: Catalog of pneumatic fittings and tubing, focusing on Prestolok and Dubl-Barb fittings.
Prestolok Fittings: Lists different types of fittings such as Swivel Male Branch Tee, Adjustable Male Branch Tee, Union Y Connector, and others.
Dubl-Barb Fittings: Describes the advantages of Dubl-Barb fittings, which are compact, push-on barbed fittings for polyethylene tubing.
Specific Fittings: Detailed tables provide dimensions and specifications for various fittings, including Bulkhead Unions, Union Reducers, and Plugs.
Key Specifications: Tube sizes range from 1/8" to 1/2" for various fittings.
Thread Types: Includes BSPT, BSPP, and NPTF threads.
Materials: Fittings are typically made from brass, suitable for use with Parker Parflex® polyethylene tubing.
Pressure and Temperature: Dubl-Barb fittings support pressures up to 150 psi at temperatures from -65°F to +90°F for certain tube sizes.
Applications: Used in pneumatic systems for quick and reliable connections, particularly with polyethylene tubing.
Overview: Catalog from the Pneumatic Division of Watts Fluid Air, detailing various fittings and tubing components.
Sections:
- Part Numbers & Dimensions: Provides detailed part numbers and dimensions for various fittings, including plug adapters, unions, connectors, tees, elbows, and hose barbs.
- Nomenclature: Part numbers are constructed from symbols that identify the style and size of the fitting.
- Special Fittings: Custom configurations and sizes can be provided upon request.
- Advantages: Parker hose barb fitting pipe threads are made to Dryseal standards.
- Working Pressure and Temperature Ranges: The fittings operate from -40°F to 160°F at a maximum of 150 PSI.
- Assembly Instructions: Instructions are provided for cutting and assembling hoses with fittings.
- Global Connect Fittings: Ready-to-use, compact fittings designed for thermoplastic tubing.
Key Specifications:
- Materials: Components are primarily made from brass, with some fittings featuring nickel-plated brass bodies.
- Temperature Range: -40°F to 160°F.
- Pressure Range: Up to 150 PSI.
- Applications: Suitable for pneumatic systems requiring quick assembly and disassembly.
Overview: Provides detailed specifications and dimensions for Global Connect fittings, designed for pneumatic applications.
Materials: Composed of various materials including brass (nickel-plated) for straights, polyamide for shape bodies, acetal copolymer for the ellipse button, stainless steel for the grab ring, nitrile for the O-ring, and PCTFE for the sealant.
Applications: Suitable for compact areas and precise positioning but not recommended for live swivel applications.
Specifications: Lists part numbers, tube sizes, and dimensions for various types of fittings.
Key Dimensions: Includes detailed tables with part numbers, tube sizes, outer diameters, lengths, and other relevant measurements.
Recommendations: Users should ensure compatibility with the specified tubing series and adhere to guidelines for testing and application.
Overview: Provides detailed specifications and features of various fittings and tubing products offered by the Pneumatic Division of Watts Fluid Air.
Global Connect Fittings: Lists Union Y Male Connectors with part numbers, tube sizes, pipe threads, and dimensions.
TrueSeal™ Thermoplastic Push-In Fittings: Lightweight, field attachable, and connect to plastic tubing without tools.
Materials and Pressure Ratings: Available in Acetal, Polypropylene, and Kynar® materials, each with specific pressure ratings and temperature ranges.
Assembly Instructions: Outlines steps for cutting and inserting tubing into fittings.
Ordering Information: Provides a guide on how to order fittings, specifying the body style, tube size, and material.
Product Variants: Includes detailed tables for various product types such as Male Connectors, Union Elbows, Union Tees, and more.
Overview: Provides detailed specifications and assembly instructions for TrueSeal™ Thermoplastic Push-in Fittings.
Specifications: Made from materials such as Gray Acetal, White Polypropylene, and Natural Kynar, with seals made from EPDM or Fluorocarbon.
Procedures: Assembly instructions are provided for cartridge inserts and ball valves.
Standards and Approvals: Meet NSF-51 requirements for food contact and are pressure rated to 150 PSI.
Recommendations: Advises using specific sealants and avoiding materials like Plumbers Putty.
Key Features: Offer leak-free, corrosion-resistant connections with a wide chemical acceptance range.
Applications: Suitable for use in water filtration units, coffee and beverage machines, reverse osmosis systems, and other fluid applications.
Advantages of FS Self-Retracting Air Hose: Made from durable, abrasion-resistant nylon, offering excellent memory characteristics.
Fittings & Tubing: FS hose fittings are constructed from heavy-duty brass with built-in insert supports.
Popular Stock Assemblies: Lists various FS hose assemblies with different internal diameters, total lengths, usable lengths, and fitting specifications.
Bulk Hose Specifications: Available in different I.D. sizes with a maximum working pressure of 170 psi at 75°F.
Measuring and Assembly Instructions: FS hoses are shipped in 100-foot lengths and can be divided into smaller lengths using specific measurement techniques.
Guide to Estimating Coils: Provides guidance on the number of coils needed to achieve specific extended lengths for various hose I.D. sizes.
Replacement Parts: Lists replacement parts such as brass nuts, plastic ferrules, tube supports, and steel spring guards.
Polyethylene Tubing: Features flexible, chemical-resistant tubing available in multiple colors and sizes.
Flame Resistant Polyethylene Tubing: Meets UL94 V-2 flame classification.
Nylon Tubing: Offers high-grade, abrasion-resistant tubing with low water absorption and excellent chemical resistance.
Semi-Rigid Nylon Tubing: Provides better chemical resistance and high tensile strength.
Overview: Provides technical specifications and usage guidelines for various types of tubing and fittings.
Specifications: Lists detailed specifications for nylon semi-rigid high-strength tubing.
Usage Instructions: The razor/edged tube cutter is designed for easy handling and automatic closure.
Advantages: Polyurethane tubing is highlighted for its toughness, flexibility, broad temperature range, abrasion resistance, and chemical resistance.
Temperature Range: The suggested operating temperature range for polyurethane tubing is 0°F to 200°F.
Fitting Recommendations: Recommends using thermoplastic and brass fittings with the tubing.
Chemical Compatibility: Includes extensive chemical compatibility guides for brass and thermoplastic fittings.
Charts and Graphs: Burst pressure and temperature charts are provided for different tubing materials.
Critical Information: Suggested working pressures are a fraction of the burst pressure, depending on the material and operating temperature.
Chemical Compatibility Guide: Provides a detailed chemical compatibility guide for various substances.
Footnotes & Approvals: Outlines government and agency approvals for products.
General Instructions: Emphasizes the importance of proper selection and use of hoses, fittings, and accessories.
Hose and Fitting Selection Instructions: Provides guidelines for selecting hoses and fittings based on various factors.
Hose and Fitting Assembly and Installation Instructions: Details pre-installation inspection, assembly procedures, and the importance of using correct parts and tools.
Hose and Fitting Maintenance Instructions: Outlines the need for regular visual inspections and immediate replacement of hose assemblies showing signs of damage.
Visual Inspection and Maintenance Procedures: Inspect hoses for any signs of damage and ensure all fittings are tightened.
Functional Testing: Operate the system at maximum pressure to check for malfunctions and leaks.
Replacement Intervals: Consider specific replacement intervals based on service life, recommendations, or risk of downtime, damage, or injury.
Fittings & Tubing Specifications: Industrial interchange nipples conform to MIL-C4109 and are interchangeable with other manufacturers' nipples.
Quick Couplings Overview: Sleevmatic Couplers use a ball locking mechanism for secure connections.
Performance and Features: Both Sleevmatic and Saflomatic couplers offer high air flow with minimal pressure drop.
Overview: Provides detailed specifications, features, and safety guidelines for Twist-Lock and Economatic Quick Connect Couplings.
Features & Specifications: Twist-Lock Quick Connect Couplings are available in various sizes and configurations.
Flow Charts: Includes flow charts for both Twist-Lock and Economatic couplings.
Safety Guide: Emphasizes the importance of proper selection, installation, and maintenance of pneumatic products.
Product Selection Instructions: Users are advised to consider flow rate, pressure, temperature, and environmental conditions when selecting products.
Assembly and Installation Instructions: Proper inspection and adherence to installation instructions are crucial.
Maintenance and Replacement Instructions: Regular maintenance is essential to prevent failures.
Conclusion: Provides comprehensive guidelines for the safe and effective use of pneumatic couplings and related products.
Safety and Operational Guidelines: Ensure the product operates properly before use.
Offer of Sale: Terms and conditions apply to all sales, with prices valid for 30 days.
Liability and User Responsibility: Seller's liability is limited to repair, replacement, or refund.
Contractual Terms: Orders cannot be canceled or changed without seller's consent.