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SCREW PLUG HEATERS

SCREW PLUG HEATERS
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SCREW PLUG HEATERS

Product catalog summary
Overview
WATTCO™ screwplug heaters are designed for heating gases and liquids in tanks or vessels. They feature hairpin tubular elements brazed or welded into a machined pipe thread fitting and are installed through a threaded coupling in the tank wall. Proper immersion of the heated section in the liquid is crucial for safety and efficiency.
Key Features
  • Available in NPT screwplug sizes ranging from 1” to 3”.
  • Materials include stainless steel, brass, or steel screwplugs.
  • Sheath materials: Copper, Steel, Incoloy®, Stainless steel, Titanium.
  • Customizable designs with various sizes, wattage, materials, and terminal housings.
  • Explosion and moisture-resistant terminal enclosures available upon request.
Benefits
  • Energy efficient and easy to regulate.
  • Simple installation and maintenance.
  • Custom-designed and CSA™ approved.
Selection Guidelines
  • Choose appropriate screwplug heaters to maximize service life.
  • Determine wattage, voltage, phase, and temperature range requirements.
  • Select corrosion-resistant materials suitable for the liquid to be heated.
  • Consider proper controls for optimal functioning and longevity.
Installation and Operation
  • Install through a threaded half coupling below the minimum liquid level.
  • Horizontal installation is recommended to avoid sludge build-up.
  • Regular cleaning is advised to prevent scale build-up and ensure longevity.
Warnings
  • Avoid use with explosive or combustible materials to prevent fire risks.
  • Follow fire prevention precautions and verify temperature controls for safe operation.
Applications and Material Recommendations
  • Water and non-corrosive solutions: Copper sheath, Brass plug.
  • Corrosive solutions and oils: Incoloy® sheath, Steel plug.
  • High viscosity oils and solvents: Steel sheath, Steel plug.
Technical Specifications
  • Voltage: Custom-built up to 600V.
  • Wattage: Standard wattage available; replacements can be selected as needed.
  • Length: Immersed length up to 180"; support required if over 50".
  • Sheath Materials: Options include Incoloy®, Steel, Inconel®, and Stainless Steel.
  • Passivation: Available for Incoloy® and stainless steel sheaths, enhancing corrosion resistance.
  • Thermostats: Built-in options available, with standard and special ranges.
  • Terminal Housings: Moisture-resistant and explosion-proof options for various environments.
Ordering Instructions
Specify quantity, catalogue number, voltage, phase, wattage, material to be heated, medium type, control types, container material, and any extra features.
Extra Features
  • Heavy Wall Sheath: Thickness options of 0.049” or 0.065”.
  • Welded Elements: Standard or silver-brazed options.
  • Thermocouples: For sheath limit protection or temperature control.
Domestic Immersion Heaters
  • Designed for domestic and small industrial applications.
  • Available with tin or zinc plating to reduce corrosion and extend service life.
Tables and Figures
  • Table 1: Lists domestic immersion heaters with dimensions, wattage, voltage, and catalogue numbers.
  • Table 2: Details thermostat specifications and high limit options.
  • Figures: Illustrate various terminal housing configurations and thermostat options.
See more

Catalog excerpts

SCREW PLUG HEATERS-2

SCREWPLUG HEATERS immersion heaters WATTCO™ screwplug heaters are comprised of hairpin tubular elements that are brazed or welded into a machined pipe thread fitting, which are then screwed directly through a threaded coupling in the tank wall or vessel, or installed in pipe. WATTCO™ screwplug heaters are used for heating gases and liquids in tanks or vessels. It is strongly advised, for safety and reliability reasons, to immerse the heated section of the elements in the liquid, which will then be heated through natural convection currents that the elements create. WATTCO™ SCREWPLUG HEATER KEY...

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SCREW PLUG HEATERS-3

SCREWPLUG HEATERS immersion heaters Please consider the following factors in order to select the proper screwplug heater: To transfer heat with a screwplug immersion heater, consideration should be given to the following: »» To determine the proper heat transfer from the elements to the liquids. »» Special care should be given to viscous materials (ie. Molasses, Asphalt, Oil etc…). »» Determination of various factors should be made prior to ordering the immersion heaters, to avoid overheating and carbonization of the materials being heated. Desired operating temperature Ambient temperature Vessel...

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SCREW PLUG HEATERS-4

SCREWPLUG HEATERS immersion heaters 1” NPT SCREWPLUG HEATERS (1 ELEMENT) Refer to PAGE 3 for the GENERAL RECOMMENDATIONS TABLE 1 1” NPT Screwplug Heaters (1 element) STANDARD VOLTAGES 1 PHASE ONLY HIGH DENSITY - COPPER SHEATH / BRASS PLUG 0.5 WHEN ORDERING, PLEASE SPECIFY: Quantity, catalogue number, voltage, phase, wattage, material to be heated, flowing or static mediums, types of controls to be applied, type of metal or alloy of the container, any extra features. 1 1/4” NPT SCREWPLUG HEATERS (2 ELEMENTS) Refer to PAGE 3 for the GENERAL RECOMMENDATIONS TABLE 2 1 1/4” NPT Screwplug Heaters (2...

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SCREW PLUG HEATERS-5

SCREWPLUG HEATERS immersion heaters 2” NPT SCREWPLUG HEATERS (2 ELEMENTS)... Refer to PAGE 3 for the GENERAL RECOMMENDATIONS TABLE 3 2” NPT Screwplug Heaters (2 elements) STANDARD VOLTAGES 1 PHASE ONLY HIGH DENSITY - COPPER SHEATH / BRASS PLUG 1.5 HIGH DENSITY - INCOLOY SHEATH / STAINLESS PLUG 1.5 MEDIUM DENSITY - INCOLOY SHEATH / STEEL PLUG 1.5 MEDIUM DENSITY - INCOLOY SHEATH / STAINLESS PLUG 1.5 WHEN ORDERING, PLEASE SPECIFY: Quantity, catalogue number, voltage, phase, wattage, material to be heated, flowing or static mediums, types of controls to be applied, type of metal or alloy of the container,...

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SCREW PLUG HEATERS-6

SCREWPLUG HEATERS immersion heaters 2” NPT SCREWPLUG HEATERS (2 ELEMENTS)... Refer to PAGE 3 for the GENERAL RECOMMENDATIONS TABLE 3 2” NPT Screwplug Heaters (2 elements) STANDARD VOLTAGES 1 PHASE ONLY LOW DENSITY - INCOLOY SHEATH / STEEL PLUG 1.0 LOW DENSITY - INCOLOY SHEATH / STAINLESS PLUG 1.0 2” NPT SCREWPLUG HEATERS (3 ELEMENTS)... Refer to PAGE 3 for the GENERAL RECOMMENDATIONS TABLE 4 2” NPT Screwplug Heaters (3 elements) STANDARD VOLTAGES 1 PHASE ONLY HIGH DENSITY - COPPER SHEATH / BRASS PLUG 3.0 MEDIUM DENSITY - INCOLOY SHEATH / STEEL PLUG 3.0 LOW DENSITY - INCOLOY SHEATH / STEEL PLUG...

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SCREW PLUG HEATERS-7

SCREWPLUG HEATERS immersion heaters 2 1/2” NPT SCREWPLUG HEATERS (3 ELEMENTS)... Refer to PAGE 3 for the GENERAL RECOMMENDATIONS TABLE 5 2 1/2” NPT Screwplug Heaters (3 elements) STANDARD VOLTAGES 1 PHASE ONLY HIGH DENSITY - COPPER SHEATH / BRASS PLUG 3.0 HIGH DENSITY - INCOLOY SHEATH / STAINLESS PLUG 3.0 MEDIUM DENSITY - INCOLOY SHEATH / STEEL PLUG 3.0 MEDIUM DENSITY - INCOLOY SHEATH / STAINLESS PLUG 3.0 WHEN ORDERING, PLEASE SPECIFY: Quantity, catalogue number, voltage, phase, wattage, material to be heated, flowing or static mediums, types of controls to be applied, type of metal or alloy...

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SCREW PLUG HEATERS-8

SCREWPLUG HEATERS immersion heaters 2 1/2” NPT SCREWPLUG HEATERS (3 ELEMENTS)... Refer to PAGE 3 for the GENERAL RECOMMENDATIONS TABLE 5 2 1/2” NPT Screwplug Heaters (3 elements) STANDARD VOLTAGES 1 PHASE ONLY LOW DENSITY - INCOLOY SHEATH / STEEL PLUG 3.0 LOW DENSITY - INCOLOY SHEATH / STAINLESS PLUG 3.0 WHEN ORDERING, PLEASE SPECIFY: Quantity, catalogue number, voltage, phase, wattage, material to be heated, flowing or static mediums, types of controls to be applied, type of metal or alloy of the container, any extra features.

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SCREW PLUG HEATERS-9

SCREWPLUG HEATERS immersion heaters EXTRA FEATURES WATTCO™ screwplug heaters are custom-built and supplied with voltages up to 600V. WATTCO™ screwplug heaters come with standard wattage. If you need to replace your current heater with other wattages, simply select the appropriate WATTCO™ unit. WATTCO™ immersed length of heaters: 180” Use internal vessel support if immersed length exceeds 50” EXTRA HEAVY WALL SHEATH Heavy wall sheath (0.049” or 0.065” thickness) is provided in: » Incoloy® » Steel » Inconel® » Stainless steel Available Incoloy® and stainless steel sheathed heaters can be supplied...

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SCREW PLUG HEATERS-10

SCREWPLUG HEATERS immersion heaters TERMINAL HOUSING DESCRIPTION Standard housing without thermostat Standard thermostat housing (1 pole) Special thermostat housing Moisture resistant housing without thermostat Moisture resistant housing Explosion-proof housing with 1 pole thermostat or without thermostat Explosion-proof housing with 2 pole thermostat SHOWN WITH OPTIONAL EXTERNALLY ADJUSTABLE THERMOSTAT

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SCREW PLUG HEATERS-11

SCREWPLUG HEATERS immersion heaters DOMESTIC IMMERSION HEATERS WATTCO™ domestic immersion heaters are outlined in this section. These heaters are first-class quality replacement solutions for all heater applications. APPLICATIONS »» For domestic and small industrial applications »» Select tin or zinc plated element if you use an old style resistor type element. Plating decreases galvanic current and prevents corrosion within the tank while increasing the service life of the heater and tank. TABLE 1 WATTCO™ Domestic Immersion Heaters CATALOG NUMBER INVENTORY: THESE HEATERS ARE NORMALLY STOCKED...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.