Your Partner for Decarbonization and Electrification Wherever Thermal is Critical 100 years of Solving the World’s Most Demanding Thermal Problems Watlow Decarbonization and Electrification Brochure (HA033923 - Issue 2).indd 1
Open the catalog to page 1Watlow continues to grow, while the commitment remains the same: Pioneering Thermal Solutions that Empower a Thriving Future. Watlow is committed to advancing sustainability through comprehensive thermal loop solutions that support decarbonization and electrification efforts worldwide. With over 100 years of industry experience, we have established a global presence with manufacturing centers of excellence, technology and development centers, and sales offices strategically located to serve customers. Our global footprint ensures that we can deliver innovative, efficient, and sustainable solutions...
Open the catalog to page 2Electrification in Industry: Efficient Electric Process Heat The industrial sector is undergoing a significant shift towards electrification for heating, driven by the need to reduce carbon emissions and align with decarbonization targets. This shift, particularly in the next 10 years, will see increasing adoption of electric heating technologies to replace fossil fuel-based systems. There are surprising converts, including oil, gas, petrochemical and power generation. The world’s largest asset management firm, BlackRock, joined Climate Action 100+ in 2020, after losing $90 billion on fossil...
Open the catalog to page 3Watlow works with industry-leading companies, providing electric heating, sensing, control, and data management solutions as a complete package. Our teams will work alongside you to support the replacement of your fossil-fuel based applications. The following applications are typically where our technology is particularly impactful: • Power Generation • Diesel Emissions Control • Industrial Materials Processing • Steam Generation: Boiling / Reboiling • Water Treatment • Catalyst Regeneration • Glass, Steel, and Cement Processing
Open the catalog to page 4Many industries are challenged with reducing their carbon footprint and at the same time reducing their overall energy consumption. Working within various industries with intensive energy consumption and thermal demand, our engineers frequently encounter the same questions: • How can we make electrification work for us? • What challenges should we anticipate? • What is the next step? While many of these questions need to be answered on a plant-by-plant basis (reflecting the unique needs of the processes involved, the capacity of the local utility grid and so on), there are approaches that can...
Open the catalog to page 5One Source... Within the Process and Around the Plant • Field Service and Commissioning • Trouble Shooting • Data Services • Engineering Design • Process Simulation Versatile engineering tools, services and data insights designed to connect with the entire enterprise and help protect and maximize assets. THERMALWATCH™ EPM™ Data SpecView SCADA WATVIEW HMI Data Reviewer Powerful and flexible interfaces to automation equipment. Remote monitoring allows users to browse and analyze process data at any time. Essential for plant agility and continuous improvement. Precision control of temperature and...
Open the catalog to page 6For Watlow, the underlying concept behind everything we do is the integrated thermal system. Every solution we offer focuses on the delivery and control of thermal energy, and the collection and management of data that supports process and plant efficiency. Power Control • ASPYRE™ • EPack™ • EPower™ Flexible power control with the latest technologies designed to help reduce energy costs. • OPTIMAX • Flange Immersion Heaters • Duct Heaters Higher and safer watt densities along with advanced features contribute to process heaters with a smaller footprint, less fouling and improved safety features....
Open the catalog to page 7Our Success is Your Success Across Mu Hydrogen Production: Technology Provider of Solid Oxide Electrolyser Cells Customer challenge: This challenge required optimizing high power density within a compact heater design while ensuring desired efficiency and cost-effectiveness. A power purchase agreement necessitated maximum uptime, compounded by complex design geometric constraints. Watlow solution: Watlow delivered a reliable, performance-enhanced system that met all their needs: A clean and efficient electric heating solution comprising of vaporizer, air, stack and steam heater, leveraging FIRERODTM...
Open the catalog to page 8oss Multiple Industries and Applications Oil and Gas: TEG (Triethylene Glycol) Reboiler Electrification Upgrade Customer challenge: Required a TEG Reboiler upgrade including shell and tube as part of the conversion to electrification to meet lower C02 emission targets. Watlow solution: Full thermal solution with pre-designed, standard products that fit the application and requirements –100kW, 480V electric immersion heater with WATCONNECTTM control panel. The result was a reduced carbon footprint and the customer gaining experience and confidence to transition with conversion to electric heaters...
Open the catalog to page 9Wood Paper Pulp: Electric Lumber Kiln Customer challenge: Customer needed an electric heater solution to convert from the current fossil fuelled equipment for drying the softwood lumber at a brownfield site. Watlow Solution: 600VAC electric duct heaters (20) and WATCONNECT™ XL Control Panels (4). Full electric solution was designed to meet the customer’s corporate sustainability goals converting from fossil fuel to low-cost electricity enabled by hydro power. Renewable Fuels Production: Reactor Charge Heating Customer challenge: Customer required an electric hot oil system upgrade for renewable...
Open the catalog to page 10Driving Real Impact: Watlow's Commitment to the EnvironmentAt Watlow, sustainability isn't a slogan—it's a standard. Every innovation we engineer, every product we build, and every process we refine is designed to reduce environmental harm and accelerate the global transition to cleaner energy. Inside our operations, we lead • We meet ISO 14001 environmental standards and perform rigorous site assessments. • Our closed-loop systems conserve water across facilities. • We recycle metals, lead scrap, aluminum cans, and circuit boards to keep waste out of landfills. • We eliminate the need for CO2-emitting...
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