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Revolutionizing the Heater Industry

Revolutionizing the Heater Industry

Revolutionizing the Heater Industry

Product catalog summary
Overview
The Watlow® FIREROD® cartridge heater is a high-performance heating solution with over 60 years of industry use. It is known for its superior heat transfer, uniform temperatures, and resistance to oxidation and corrosion, making it a reliable choice for various industrial applications.

Specifications
The FIREROD heater features a nickel-chromium resistance wire for efficient heat distribution, metallurgically-bonded conductor pins for reliable electrical connections, and magnesium oxide insulation for high dielectric strength. The sheath is made of Alloy 800, which resists oxidation and corrosion.

Performance Capabilities
  • Part temperatures up to 1400°F (760°C)
  • Watt densities up to 400 W/in2 (62 W/cm2)
  • Maximum voltage up to 480V

Certifications
The product is ISO 9001 certified, ensuring quality and reliability. It is also UL® and CSA approved, with lead insulation rated up to 840°F (450°C).

Applications
  • Semiconductor chamber heating
  • Freeze protection and deicing
  • Medical device heating
  • Mold die and platen heating
  • High-temperature glass forming

Technical Data
Tolerances for diameter and sheath length are specified, with resistance and wattage values varying based on application conditions. The document provides detailed tables for selecting the correct heater based on voltage, amperage, and wattage requirements.

Dimensional Data
Minimum and maximum sheath lengths are provided for various FIREROD diameters, along with camber tolerances to ensure proper fit in applications.

Electrical Data
Tables outline the maximum amperage and wattage for different heater diameters and configurations, including single-phase and three-phase circuits.

Conclusion
The FIREROD cartridge heater is a versatile and reliable heating solution for a wide range of industrial applications, backed by extensive certifications and customizable options.
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Catalog excerpts

Revolutionizing the Heater Industry-1

SPECIFICATION SHEET FIREROD® Cartridge Heaters Revolutionizing the Heater Industry The Watlow® FIREROD® cartridge heater incorporates engineering excellence and is supported by over 60 years of solid industry performance across a broad range of simple and complex applications. As the premier choice in swaged cartridge heating, thousands of industrial manufacturers continue to choose Watlow as their trusted thermal partner and certified cartridge heater supplier. Built using premium materials and tight manufacturing controls, the FIREROD heater provides superior heat transfer, uniform temperatures, resistance to oxidation and corrosion and a long life even at high temperatures. Every system component that leaves our manufacturing facilities meets our strict quality assurance specifications, in addition to those set forth by leading standards and regulating industries. Conductor Pins End Piece Lead Wires Resistance Wire Features and Benefits (con’t) Performance Capabilities Minimal spacing between the element wire and sheath • Results in lower internal temperature • Accommodates a design with fewer or smaller heaters operating at higher watt densities International Organization for Standardization (ISO) 9001 certified • Provides confidence that quality and reliability expectations are met To meet our customer’s individual needs, there are many delivery options available for FIREROD heaters. • Part temperatures up to 1400°F (760°C) on alloy 800 sheath • Watt densities up to 400 W/in2 (62 W/cm2) • Maximum voltage up to 480V Nickel-chromium resistance wire • Ensures even and efficient distribution of heat to the sheath Metalurgially-bonded conductor pins • Ensure a trouble-free electrical connection Magnesium oxide insulation of specific grain and purity • Results in high dielectric strength and contributes to faster heat-up UL® and CSA approved flexible stranded wires • Lead insulation rated to temperatures up to 840°F (450°C) Patented lead adapter (LA) method • Allows same day shipment on more than 150,000 configurations of stock FIREROD heaters and lead combinations Alloy 800 sheath • Resists oxidation and corrosion from heat, many chemicals and atmospheres

 Open the catalog to page 1
Revolutionizing the Heater Industry-2

Typical Applications • Semiconductor chamber heating • Semiconductor wire and die bonding • Freeze protection and deicing of equipment in cold climates or applications • Humidity control • Patient comfort heating used in medical devices • Mold die and platen heating • Seal bars used in packaging equipment • Test sample heating in gas chromatography equipment • High temperature glass forming equipment Applications and Technical Data Tolerances Diameter • 1 in. (25 mm) units: ±0.003 in. (±0.08 mm) • All other units: ±0.002 in. (±0.05 mm) Sheath Length • All units to 41/2 in. (114 mm) long: ±3/32...

 Open the catalog to page 2
Revolutionizing the Heater Industry-3

Electrical Data Please note, some combinations of minimum and maximum wattages are not available on the same heater diameter. If your application exceeds the limitations shown, contact your Watlow representative. The table below will assist you in selecting the correct FIREROD heater for your application, according to available voltage, amperage and wattage. Heated Length Min. Watts @ 120V ③ Heater Length ① Determined by the current carrying capacity of internal parts and lead wire. Alternate material may be available. ② For 1/4 in. (6 mm) units with thermocouple maximum amperage ③ Determined...

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.