Unlock Your Ability to Electrify Large Thermal Loads With POWERSAFE™ Medium Voltage Integrated Heater and Control Platform

Reliable by Design. Proven in Execution. When your project demands precision, performance, and absolute reliability, you need more than a supplier, you need a partner. Leveraging 100 years of experience designing solutions for process heating applications, Watlow combines deep engineering expertise, world-class project management, and industry-leading products to help you succeed with confidence. We Start with Partnership At Watlow, relationships matter. Our customers often describe working with us as a true partnership built on trust, collaboration, and a shared commitment to success. We take...

Field Service & Support • In-region technical support • Commissioning & troubleshooting • Rapid response Design & Engineering • Process knowledge and experience • Thermal system integration RELIABILITY Disciplined execution from design through global support. Advanced Manufacturing • Lean manufacturing facilities Standardized and certified quality control processes High skilled welders and operators Global Delivery • Global supply chain • Industry leading lead times • In-region sales support Product Development & Testing Leveraging 100 year experience in product development Rigorous verification...

POWERSAFE™ Medium Voltage Integrated Thermal Platform The Standard Architecture for Industrial Electrification POWERSAFE is not simply a heater. It is a fully integrated medium voltage platform that includes a medium voltage heater and control panel designed for complete thermal management, establishing a new standard architecture for industrial electrification focusing on reliability, safety and performance. Over the lifecycle of the platform, customers benefit from reduced maintenance requirements and efficient use of power. Low-voltage heating solutions continue to serve an important role...

POWERSAFE Control Panel POWERSAFE Heat Exchangers Direct Connection Lower Capital Cost Connects directly to medium voltage power up to 7,200V, eliminating step-down transformers. Eliminates transformers and reduces equipment, materials, engineering and installation costs. Integrated System Medium voltage heater and control panel in one platform for simplified design, installation and operation. Faster Deployment Simplified electrical distribution shortens commissioning timelines and accelerates project delivery. High Performance High efficiency heating with improved heat transfer and coordinated...

Electric process heating is now a proven option for many oil and gas applications that have traditionally used gas-fired systems. With advances in heater size, performance, and control, electric solutions can support a wider range of process duties while helping operators improve efficiency, reduce onsite emissions, and simplify heating system design. Traditional Applications for Electric Heaters in Oil and Gas • TEG/MEG Glycol Reboiler Heater • Gas/Instrument Heater • Knock-Out Drum Heater • Seawater Heater • Caisson Heater • Electric process heaters in use for 75+ years • Before, most have...

Reboiler (G-type shell) Traditional Applications for Gas Fired Heaters Being Evaluated and Transitioning to Electric Heaters • Feed/Product Exchanger • Glycol Reboiler • Dehydration Inlet Preheater • Mole Sieve Regen

Can Electric Process Heating Systems Replace Gas Fired Systems... continued Electrification of 15MW Glycol Reboilers Electric process heating extends beyond small auxiliary duties to include larger oil and gas applications requiring multi-megawatt heat input. Across key process functions such as reboilers, boilers, heat exchangers, and gas line heaters, electric systems can be engineered to serve a wide range of application sizes at meaningful industrial scale. Hot oil source glycol reboiler heat exchanger Electrically heated glycol reboiler heat exchanger. Sizes to 15 MW in single vessel have...

Distillation Column 2 Phase Reboiler. Capacity to 12MW Steam Generator/Boiler. Capacity to 78MW in a single package Amine Reboiler Heat Exchanger. Capacity to 25MW as shown High Pressure Gas Line Heater. Capacity to 500kW

Moving from Fossil Fuels to Electric Process Heat Decarbonization goals require practical solutions for heavy industrial applications. Switching to electric process heat enables emission-free Scope 1 operation by replacing fossil-fueled fired systems. When integrated with renewable energy sources, electric process heaters support carbon-neutral operation. This allows industrial operators to reduce greenhouse gas emissions while maintaining the thermal output required for demanding processes. Moving away from fossil fuels aligns operational performance with environmental responsibility, helping...

The inefficiencies of gas-fired heat add up These inefficiencies show up directly as higher $/ MMBtu useful, more fuel spend, longer startups/ greater downtime, more maintenance (fans/APH/stack cleaning), and higher Scope-1 emissions. Gas-fired heater shortcomings drive permitting, monitoring, and ESG costs while delivering less net heat to the process than an electric heater at the same duty. Combustion Required Burner, fuel train and air system add complexity On-Site Emissions Produces CO2 and Nox, may require permitting More Maintenance Ongoing burner and fuel system servicing required Larger...

As industrial electrification expands to larger and more energy-intensive thermal processes, medium voltage solutions provide a natural and scalable next step. While low voltage systems remain highly effective for smaller and moderate applications, increasing power demands can introduce complexity in distribution, infrastructure, and overall system efficiency. Medium voltage electric heating addresses these challenges by enabling higher power delivery with simpler architecture, reducing the need for extensive cabling, multiple components, and electrical losses. This makes it particularly well...