POWERSAFE

POWERSAFE

POWERSAFE

Product catalog summary
Overview
POWERSAFE™ by Watlow is a medium voltage integrated heater and control system designed to replace fossil fuel solutions with a clean electric alternative. It offers longer heater life and meets necessary safety and reliability standards.

Key Features and Benefits
  • Operates safely up to 4160V, eliminating the need for costly step-down transformers.
  • Reduces cable costs by up to 90% due to low current operation.
  • Fully integrated system includes an electric heat exchanger, process controller, and power system.
  • Flexible SCR/contactor circuits up to 20MW with high-efficiency power (>99%).
  • Includes safety interlocks and zero-cross SCR control for low electromagnetic interference.

Specifications
  • SCR Power Controller: 4160VAC, 300A, 3-phase, with integrated fuses and zero-cross firing.
  • Load Monitoring: Phase current measurement, ground fault, and current imbalance detection.
  • Connectivity: Ethernet with Modbus® TCP.
  • Agency Approvals: UL® 347, 347C, 508A, and ASME Code compliance.

Heater Details
  • Heater sizes range from 12NPS to 60NPS, supporting systems up to 100MW+.
  • Heater lengths up to 30 feet for optimized design and reduced vessel numbers.
  • Enhanced fluid dynamics for improved heat transfer and consistent performance.
  • Patent-pending medium voltage heater busing system for ease of connection and service.

Contact Information
For technical sales, contact Watlow's nearest office in North America or international locations listed in the document.
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Catalog excerpts

POWERSAFE-1

SPECIFICATION SHEET POWERSAFE, Watlow’s Medium Voltage Integrated Heater and Control System, Offers a Clean and Safe Thermal Solution POWERSAFE™ is a fully integrated medium voltage control and heating solution that offers longer heater life, allowing you to confidently replace fossil fuel solutions with a clean electric solution. It also meets the necessary agency requirements to help make your process safe and reliable. Wattage size requirements for electric thermal equipment have been on the rise. This makes medium voltage solutions attractive because they reduce overall installation costs compared to traditional electric heat exchangers. Watlow’s POWERSAFE medium voltage solution eliminates the need for additional cabling and step down transformers typically required with lower voltage systems. This translates to significant reduction in installation costs. If you are looking for a solution to decarbonize your existing systems, Watlow’s POWERSAFE medium voltage solution provides a clean, reliable and fully integrated system with optimal fluid dynamics that requires even less space to operate. Watlow’s POWERSAFE Features and Benefits Operates safely and reliably up to 4160V • Eliminates the need for costly step-down transformers typically required with lower voltage systems • Operates at low current allowing for up to 90% reduction in cable costs Fully integrated thermal control system • Delivers reliable and safe operation • Integrates a full thermal system including an electric heat exchanger, process controller and power system • Includes isolated low voltage enclosure including an HMI and PLC Flexible combination of SCR/contactor circuits up to 20MW • Delivers high-efficiency power > 99% • Reduces overall size and weight of power controller solution Available power feeder with high speed protective relay and breaker • Offers rapid shut down protecting personnel and equipment Includes safety interlocks in controller and heater • Provides safety while in service and security during operation Zero-cross SCR control • Offers low e

 Open the catalog to page 1
POWERSAFE-2

Features and Benefits (cont) Thermal System Specifications Heater sizes from 12NPS to 60NPS • Supports heating systems up to 100MW+ Heater lengths up to 30 feet for design optimization • Consolidates heat exchangers and reduces number of vessels • Allows for smaller and lighter heat exchangers Enhanced fluid dynamics and optimized film temperature proprietary technologies • Provides advanced flow throughout the system improving heat transfer • Allows vessel to perform consistently at shorter lengths SCR Power Controller • 4160VAC 300A 3-phase, 3 controlled legs • SCCR rating: 50KA • 50/60Hz •...

 Open the catalog to page 2

All Watlow Electric Manufacturing Company catalogs and technical brochures

  1. Powersafe

    20  Pages

  2. EPM

    2  Pages

  3. HELIMAX

    2  Pages

  4. OPTIMAX

    3  Pages

  5. 2704

    8  Pages

  6. 2704MP

    4  Pages

  7. 2704CP

    4  Pages

  8. 6100A & 6180A

    8  Pages

  9. SEMICONDUCTOR

    18  Pages

  10. Indicators

    6  Pages

  11. Data Loggers

    16  Pages

  12. Tubular Heaters

    52  Pages

  13. Radiant Heaters

    10  Pages

  14. Air Heaters

    34  Pages

  15. ASPYRE

    8  Pages

  16. flexible heater

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.