High-Temperature Heaters
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Catalog excerpts

High-Temperature Heaters - 1

High-Temperature Heaters High-Temperature Heaters

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High-Temperature Heaters - 3

High-Temperature Heaters Extended Capabilities for MULTICELL™ Heaters The advanced design of the MULTICELL™ insertion heater from Watlow® offers three major advantages: extreme process temperature capability, independent zone control for precise temperature uniformity and loose fit design for easy insertion and removal. Performance Capabilities • Engineered to achieve sheath temperatures up to 2050°F (1120°C) • Up to six independently controllable zones Multiple Zoned Platens No-heat Toe End No-heat Section Designed for Longer Element Life Potting Cup to Seal Electrical Termination...

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High-Temperature Heaters - 4

Applications and Technical Data Definition of Terms Cold Toe: A physical minimum requirement of 15/8 ± 5/i6 inch Independent Zone: Up to three, separately controlled zones, which can be of varying lengths and wattages Heated Length: The combined sum of all independent zones Wattage: Ratings are the combined sum of all independent zones Extended iCAPABiyi^ MULTICELL Heaters: The High Temperature Choice

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High-Temperature Heaters - 5

Extended Capabilities for MULTICELL™ Heaters Applications and Technical Data (Continued) Physical Design Parameters All bending of a MULTICELL heater is restricted to the cold area of the heater. All bend radii points must be 1 in. (25 mm) from the hot/cold junction. “L” 0.935 Inch Diameter MULTICELL Heater 0.685 Inch Diameter MULTICELL Heater

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High-Temperature Heaters - 6

High-Temperature Heaters Extended Capabilities for MULTICELL™ Heaters Applications and Technical Data (Continued) Tab Styles Weldments to the MULTICELL Heater Element 1 in. (25 mm) Min. HTD Section Hot Cold Junction Full View 15⁄8 in. 15⁄8 in. 15⁄8 in. 15⁄8 in. 15⁄8 in. 15⁄8 in. (41.3 mm) (41.3 mm) (41.3 mm)(41.3 mm) (41.3 mm)(41.3 mm) 11⁄8 in. 11⁄8 in. 5⁄8 in. 5⁄8 in. 11⁄8 in. 11⁄8 in. 11⁄8 in. (28.6 mm) (15.88 mm) (28.6 mm)(28.6 mm) 11⁄8 in. (15.88 mm) 5⁄8 in. (28.6 mm) (28.6 mm)(28.6 mm) (15.88 mm) 3⁄8 in. R 3⁄8 in. R (9.5 mm) (9.5 mm) 3⁄8 in. R (9.5 mm) ½ in. R ½ in. R * 5⁄16 in. (7.9...

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High-Temperature Heaters - 7

Extended iCAPAiyyi^ High-Temperature HeatersExtended Capabilities for MULTICELL™ HeatersTermination Standards Potting Sleeves B

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High-Temperature Heaters - 8

Extended Capabilities for MULTICELL™ Heaters 'Extended iCAPABiyr^ Termination Assemblies All termination assemblies are available with potting sleeves or cups, with or without armor flex lead wire protection. Please specify potting vessel and lead cover option when ordering. Omitted Connectors Connector Connector Female Quick Connect Male Quick Connect Twist-Lock® Plug and Plug Socket Termination illustrations shown with armor flex covering. Options Plug and Socket and Twist-Lock® Plug Variations Three zone heaters requiring a quick disconnect plug will typically be supplied with a six...

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High-Temperature Heaters - 9

Extended Capability Alloy 800 sheath • Transfers heat more efficiently High emissivity sheath • Provides better heat transfer and longer life High-Temperature Heaters Extended Capabilities for High-Temperature (HT) FIREROD® Heaters The Watlow HT FIREROD heater is especially designed for high temperature platen applications up to 1600°F (871°C). The HT FIREROD heater utilizes the same industry leading design principles used on all Watlow FIRErOd products. Advancing the FIREROD heater enables it to withstand application temperatures up to 400°F (204°C) higher than standard cartridge heaters....

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High-Temperature Heaters - 10

High-Temperature HeatersHigh-Temperature Tubular Heaters Watlow manufactures high-temperature tubular heaters to bridge the gap between standard tubular heaters and Watlow MULTICELL™ heaters. This tubular is well suited for process air heating applications in excess of 1300°F (704°C), resulting in a maximum sheath temperature of 1800°F (983°C). Controlled lab testing between the new design and current tubular designs show an increase in life of approximately 50 percent. The high-temperature tubular consists of an engineered tubing with an outer sheath of alloy 600 and a special internal...

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High-Temperature Heaters - 11

Ceramic Fiber Heaters Ceramic fiber heaters offer some of the highest temperature heating element capabilities available in the Watlow family of heaters. Heating units constructed of ceramic fiber insulation isolate the heating chamber from the outside. Ceramic fiber heaters are extremely low mass, high insulation value units with self-supported heating elements. Many applications can benefit from the convenience of the heating element and insulation combined into one package. Its lightweight, low-density properties are ideally suited for high temperature applications requiring low thermal...

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High-Temperature Heaters - 12

Exposed Sinuated Elements High-Temperature HeatersCeramic Fiber Heaters Options Embedded Sinuated Elements • Available in either flat or V-sinuated element configurations • Advanced V-sinuated element configuration allows up to 27 percent additional watt density over embedded flat sinuated elements • Performs best at medium to high temperatures at medium watt density power requirements • Use in partially enclosed to fully enclosed applications • Especially well suited for large, flat units; semi-cylindrical units above 5 in. (125 mm) I.D.; and full cylinders above 4 in. (100 mm) I.D. •...

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High-Temperature Heaters - 13

Applications • High temperature furnaces • Metal melting, holding and transfer • Semiconductor processing • Glass, ceramic and wire processing • Analytical instrumentation • Fluidized beds • Laboratory and R&D • Other high temperature process applications • Optimum performance for high temperature, enclosed furnace chambers • Coiled elements readily conform to complex curved surfaces, especially small custom chamber shapes • Coiled element design works best in higher voltage, lower current situations • Use where lower watt density requirements and low duty cycle operations are expected •...

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