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High Performance Metal Sheat Heaters

High Performance Metal Sheat Heaters

High Performance Metal Sheat Heaters

Product catalog summary
Overview: The document discusses thermal management solutions for deposition and etch vacuum chambers, focusing on Watlow's FIREROD® cartridge heaters, cable heaters, and tubular heating elements. These components are essential for maintaining uniform temperatures in semiconductor processes.
FIREROD® Cartridge Heaters:
  • Designed for superior heat transfer and uniform temperature distribution.
  • Features include nickel-chromium resistance wire for efficient heat distribution, minimal spacing for lower internal temperatures, and UL® and CSA approved flexible stranded wires with high-temperature insulation.
  • Incoloy® sheath provides resistance to oxidation and corrosion.
  • Suitable for cleanroom environments with Teflon® or mineral insulated leads.
Cable Heaters:
  • Versatile and can be formed into various shapes for semiconductor applications.
  • High ductility allows for cold-forming into almost any shape, and low mass enables quick heating and cooling responses.
  • Constructed with stainless steel or Inconel® 600 for high-temperature resistance.
  • Used in applications like wire bonding, photolithography, and chemical vapor deposition.
Tubular Heating Elements:
  • Used in both radiant and convection modes for uniform temperature profiles.
  • Precision bending allows for design around available space, maximizing heating efficiency.
  • Features high-temperature moisture-resistant seals and MgO insulation for enhanced performance.
  • Stainless steel studs provide mechanical strength with ceramic insulators.
Key Specifications:
  • FIREROD heaters operate at high watt densities and temperatures up to 760°C (1400°F).
  • Cable heaters offer sheath watt densities with various coil configurations for different applications.
  • Tubular elements are energy efficient and designed for core wafer process applications.
Conclusion: Watlow's heating solutions are integral to maintaining precise thermal conditions in vacuum chambers, crucial for semiconductor manufacturing processes.
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Catalog excerpts

High Performance Metal Sheat Heaters-1

Maintaining uniform temperature in a vacuum chamber is critical for establishing consistent processes. High performance metal sheath heaters are the choice for many of the CVD and plasma etch vacuum chamber applications. Heaters are an integral component in the vacuum chamber’s critical thermal subsystems. Watlow uses our application expertise to design special heaters that meet precision semiconductor specifications for heating external chamber walls and lids and in-situ wafer chucks. Electrical, thermal, mechanical and environmental specifications determine the best heater solution. FIREROD® distributed wattage FIREROD Cartridge Heaters Watlow’s FIREROD® cartridge heaters provide superior heat transfer, uniform temperature and resistance to oxidation and corrosion, even at high temperatures. FIREROD heaters can be cleanroom compatible using Teflon® insulated lead wires or mineral insulated leads which feature a stainless steel sheath. FIREROD Maximum Watt Density–Heating Metals Nickel-chromium resistance wire • Precisely wound and centered in the unit, assures even, efficient distribution of heat to the sheath Minimal spacing between the element wire and sheath • Results in lower internal temperature, giving you the ability to design with fewer or smaller heaters that operate at higher watt densities UL® and CSA approved flexible stranded wires • With silicone fiberglass oversleeve, insulate the wire to temperatures of 250˚C (480˚F) Incoloy® sheath • Resists oxidation and corrosion from many chemicals, heat and atmospheres Incoloy® is a registered trademark of Special Metals Corporation. 16 - Deposition and Etch Vacuum Chamber Thermal Management Solutions Teflon® is a registered trademark of

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High Performance Metal Sheat Heaters-2

Cable Heaters The versatile Watlow cable heater can be formed to a variety of shapes for high-tech semiconductor applications. Cable heaters from Watlow are small diameter, high-performance units, fully annealed and readily bent to desired configurations. Flat spiral cable heater configurations are the heart of many turnkey platen heater assemblies. Coil assemblies are used in wire bonding, while flat spiral assemblies are used in photolithography and chemical vapor deposition. Star wound cable heaters can be used for a variety of nitrogen, air and liquid applications. Features and Benefits High...

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High Performance Metal Sheat Heaters-3

Round and Flat Tubular Heating Elements High performance tubular heaters are used in both radiant and convection modes to provide uniform temperature profiles in core wafer process applications. Tubular elements and assemblies from Watlow generate all the heat necessary in these processes; and are virtually 100 percent energy efficient. Sheath Watt Density vs. Sheath Sheath Watt Density—W/cm Temperature 3.0 4.0 6.0 MgO insulation filled sheath • Maximizes dielectric strength, heat transfer and life Sheath Temperature—°C Safe Allowable Watt Density Limit Sheath Temperature—°F High temperature...

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All Watlow Electric Manufacturing Company catalogs and technical brochures

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  10. SEMICONDUCTOR

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  12. Data Loggers

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  13. Tubular Heaters

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