Flexible Heaters

Flexible Heaters
1 / 12 PagesView full catalog

Flexible Heaters

Product catalog summary
Overview
Watlow is a prominent provider of custom heating solutions, specializing in the design, engineering, and production of electrical heating units for various industries. Their flexible heaters are tailored to fit complex shapes and offer efficient, reliable heating solutions for diverse applications, such as freeze protection on aircraft and warming computer equipment.
Specifications and Features
Watlow's flexible heaters are designed to conform to complex geometries, featuring low thermal mass and profile for applications with space or weight constraints. They provide rapid heat-up and cool-down due to their thin design and direct bonding to applications. The heaters ensure even heat distribution with closely spaced element paths and can be customized with zoned wattage as needed.
Material Choices
Watlow offers a variety of materials for their heaters, including silicone rubber and polyimide. Silicone rubber is suitable for temperatures up to 500°F (260°C) and offers moisture and chemical resistance. Polyimide provides excellent tensile strength and can operate in temperatures as low as -319°F (-195°C).
Attachment Techniques
Watlow provides several attachment techniques for their heaters, including field bonding, detachable fasteners, and complete subassemblies. Their factory vulcanizing technique ensures excellent heat transfer and strong, void-free bonds.
Applications and Case Histories
Watlow's flexible heaters are used in a wide range of applications, including heating critical mirrors on U.S. space satellites, maintaining battery temperature at remote telephone switching stations, preventing ice formation on runway visibility sensors, and providing freeze protection for outdoor ATMs. These applications highlight the versatility and engineering expertise of Watlow's solutions.
Conclusion
Watlow offers comprehensive thermal solutions with a focus on precise heating requirements. Their flexible heaters are adaptable to various industries and applications, providing reliable and efficient heating solutions tailored to specific needs.
Additional Overview
The document also details the applications and benefits of silicone rubber heaters manufactured by Watlow, used across industries like medical, foodservice, aerospace, and telecommunications to maintain precise temperatures and prevent freezing or moisture-related issues.
Additional Specifications and Applications
Silicone rubber heaters are factory vulcanized to various components to prevent freeze-ups and maintain temperatures as low as -70°F (-57°C). Applications include maintaining the body temperature of blood samples, keeping cooking oil liquid in fast food fryers, and warming reagents in medical instruments. They are also used in DNA test equipment, pneumatic valves in aircraft, and semiconductor gas delivery lines.
Additional Case Histories
Watlow's heaters were used in the Patriot missile system to prevent frost and moisture damage and are applied in industrial settings to maintain grease flow in tanks and prevent moisture in electronic enclosures.
Technical Features
Heaters include features like integral thermostats, bimetal thermostats, and overtemperature protection. Watlow's SERIES EHG SL10 temperature controller is used for precise temperature control and safety compliance.
Company Information
Watlow designs and manufactures industrial heaters, sensors, and controllers, focusing on optimizing thermal performance and efficiency. The company has a global presence with manufacturing facilities and sales offices worldwide.
See more

Catalog excerpts

Flexible Heaters-1

Buy: www.ValinOnline.com | Phone: 844-385-3099 | Email: [email protected]

 Open the catalog to page 1
Flexible Heaters-2

Heaters Shaped To Fit Your Needs . Watlow® is the world’s number one source for custom created solutions to fit the most exacting heating requirements. Watlow is the recognized leader in design, engineering and production of every type of electrical heating unit for industry, business and science. With Watlow’s flexible heaters you can use your imagination to apply heat to the most complex shapes conceivable, and do it with efficiency, dependability and value. Watlow flexible heaters have solved thousands of heating challenges as diverse as freeze protection on aircraft air sensors to dehumidifying...

 Open the catalog to page 2
Flexible Heaters-3

Heat Where You Want It Flexible products allow you to put the heat where it is needed. Units can be designed into three-dimensional shapes and conformed to the most complex geometries. Watlow engineers literally design around the shape of your equipment, covering it like a second skin. You get the heat you need without having to make design compromises to equipment. The flexible heater’s amazingly low thermal mass and profile enables it to be used in applications that have limited space or limited weight requirements. The heater’s thin design and its direct bonding to the application results...

 Open the catalog to page 3
Flexible Heaters-4

When You Want To Turn On The Heat, Turn To Watlow . As a complete thermal system supplier, Watlow provides the engineering experience and product leadership necessary to develop precise heating solutions. Watlow can design, recommend and build a solution to fit your exact needs. Following are 70 case histories that illustrate the versatility of Watlow’s flexible heater solutions and our engineering expertise to solve challenging problems across various industries and applications. Case history 12 Alternate Materials FREEFLEX® heaters use PTFE tubing with special fittings to supply materials pre-heated...

 Open the catalog to page 4
Flexible Heaters-5

Silicone rubber heaters operating at correct temperatures enable expensive semiconductor processing equipment to operate at peak performance. Watlow replaced a bimetal thermostat with an integrated sensor and in-line SERIES EHG® controller. The SERIES EHG is a low-cost electronic controller with significant performance advantages over bimetal thermostats. A thin polyimide heater eliminates moisture formation on the lens of a surveillance video camera. Applying the heater to the lens allows the camera to perform effectively even in high humidity environments. Silicone rubber heaters are used to...

 Open the catalog to page 5
Flexible Heaters-6

Silicone rubber heaters are installed in a warming device which resembles a waffle iron to warm frozen blood prior to transfusion. Top and bottom plates are individually monitored by thermistors connected to a two-channel digital control and located at holes through the heaters. A formed wire-wound silicone rubber heater accelerates the cure time required for epoxy sealing of spliced communication cables. The heater’s cylindrical shape allows for epoxy injection parts. A silicone rubber heater is spiral-wrapped around the flex hose in a breathalyzer for intoxication analysis, to prevent the breath...

 Open the catalog to page 6
Flexible Heaters-7

A dome-shaped silicone rubber heater provides a controlled cure for epoxy which surrounds a complex and sensitive electronic package used in the nose cone of airplanes. A one-sided, “naked” silicone rubber heater is formed around five sides of a quartz holding tank to maintain acid etchant temperature during silicon wafer processing. A wire-wound silicone rubber heater is intertwined between the cells of a nickel cadmium battery. Pre-formed ends provide easy installation by “locking” around the first cell. Silicone rubber heaters with etched foil elements prevent ice crystal formation in an airport’s...

 Open the catalog to page 7
Flexible Heaters-8

Attaching a heater to a convex plate presented a challenging problem for a commercial photo processing equipment manufacturer. Factory bonding proved to be the cost effective way to improve performance. Proper and adequate tooling enables Watlow to factory bond to the inside diameter of stainless steel tubes. An etched foil silicone rubber heater is bonded to an anodized plate for heating test tubes in laboratory equipment. Before the heater is molded, two sensors are included to complete the assembly. A silicone rubber heater is factory vulcanized to the outside of a tube leading to the grease...

 Open the catalog to page 8
Flexible Heaters-9

An etched foil silicone rubber heater assembly was developed for a medical equipment manufacturer as a reliable and accurate method for maintaining body temperature of blood samples. Heaters are factory vulcanized to aluminum blocks which sandwich a precision hypo tube. A silicone rubber heater, factory vulcanized in a spiral wrap around the connecting pipes of a fast food fryer, keeps cooking oil in a liquid state. A silicone rubber heater is adhesive bonded to an aluminum casting of a blood analyzer sampler block that holds vials of blood samples. A silicone rubber heater is vulcanized to an...

 Open the catalog to page 9
Flexible Heaters-10

Wire-wound silicone rubber heaters with remote-mounted air sensing thermostats are used by a manufacturer of meters which monitor the flow of dry materials such as grains and powders. The control box, which contains the equipment’s electronic components must be protected from damaging moisture that forms during freezing weather. The heating systems are UL® and C-UL® component recognized as required by the customer. A wire-wound silicone rubber heater pad with backside insulation was developed to heat-shrink sleeving around telephone cables. A thermostat and thermofuse provide overtemperature...

 Open the catalog to page 10
Flexible Heaters-11

the system can be re-set by simply cycling power. The SERIES EHG SL10 allows for a significant increase in up-time on critical equipment. Silicone rubber heaters wrapped around grease holding tanks kept them warm to allow cooking grease to flow when needed. These tank heaters are held at the proper temperature by using a Watlow SERIES EHG temperature controller. The SERIES EHG and thermocouple sensor are factory wired into the heater power cord and pre-programmed to the exact application temperature requirements. The SERIES EHG has greater accuracy and longer life than the bimetal thermostats...

 Open the catalog to page 11

All Watlow Electric Manufacturing Company catalogs and technical brochures

  1. Powersafe

    20  Pages

  2. EPM

    2  Pages

  3. HELIMAX

    2  Pages

  4. OPTIMAX

    3  Pages

  5. POWERSAFE

    2  Pages

  6. 2704

    8  Pages

  7. 2704MP

    4  Pages

  8. 2704CP

    4  Pages

  9. 6100A & 6180A

    8  Pages

  10. SEMICONDUCTOR

    18  Pages

  11. Indicators

    6  Pages

  12. Data Loggers

    16  Pages

  13. Tubular Heaters

    52  Pages

  14. Radiant Heaters

    10  Pages

  15. Air Heaters

    34  Pages

  16. ASPYRE

    8  Pages

  17. flexible heater

    12  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.