Application Guide
411Pages

Catalog excerpts

W A T L O W 1 Table of Contents Industry Overview Injection Molding . . . . . . . . . . . . . . . . . . . . . . . 4 Extrusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Thermoforming. . . . . . . . . . . . . . . . . . . . . . . . . 8 Blow Molding . . . . . . . . . . . . . . . . . . . . . . . . . 10 Barrel Heaters Barrel Heater Overview . . . . . . . . . . . . . . . . . 13 Ceramic Knuckle Band . . . . . . . . . . . . . . . . . 14 MI Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Special Mica Band. . . . . . . . . . . . . . . . . . . . . 28 THINBAND® Mica Band . . . . . . . . . . . . . . . . . 36 OEM Cross Reference . . . . . . . . . . . . . . . . . 53 Torque Details for Barrel Heater Screws . . . . . . . . . . . . . . . . . . . 59 Application Details . . . . . . . . . . . . . . . . . . . . . 59 Hot Runner Nozzle Heaters Hot Runner Nozzle Overview . . . . . . . . . . . . 65 Coiled Cable . . . . . . . . . . . . . . . . . . . . . . . . . 66 FIREROD Cartridge . . . . . . . . . . . . . . . . . . . . 70 Metric FIREROD Cartridge . . . . . . . . . . . . 102 K-RING® and Mini K-RING . . . . . . . . . . . . . . 120 MI Nozzle Band . . . . . . . . . . . . . . . . . . . . . . 122 Special Mica Nozzle . . . . . . . . . . . . . . . . . . 126 Thick Film Nozzle . . . . . . . . . . . . . . . . . . . . . 127 THINBAND Mica Nozzle . . . . . . . . . . . . . . . 130 Application Details . . . . . . . . . . . . . . . . . . . . 138 Hot Runner Manifold Heaters Hot Runner Manifold Overview . . . . . . . . . . 141 FIREROD Cartridge Family . . . . . . . . . . . . . 142 Thick Film Manifold . . . . . . . . . . . . . . . . . . . 143 Tubular Milled Groove . . . . . . . . . . . . . . . . . 145 Application Details . . . . . . . . . . . . . . . . . . . . 147 Tubular/Immersion Heaters Tubular/Immersion Overview . . . . . . . . . . . 151 OEM Cross Reference . . . . . . . . . . . . . . . . . 152 Application Details . . . . . . . . . . . . . . . . . . . . 160 Temperature Sensors Thermocouples . . . . . . . . . . . . . . . . . . . . . . 161 Application Details . . . . . . . . . . . . . . . . . . . . 167 Injection Molding The Plastics Processing Industry Barrel Temperature Controllers CLS200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 PPC-2000. . . . . . . . . . . . . . . . . . . . . . . . . . . 173 SERIES SD . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 179 Software Options . . . . . . . . . . . . . . . . . . . . . 180 Power Controllers DIN-A-MITE® Family . . . . . . . . . . . . . . . . . . . 183 E-SAFE® RELAY . . . . . . . . . . . . . . . . . . . . . . 194 SERIES CZR. . . . . . . . . . . . . . . . . . . . . . . . . 196 Solid State Relays (SSRs) . . . . . . . . . . . . . . 198 Application Details . . . . . . . . . . . . . . . . . . . . 202 Barrel Heaters Cast-In Heat/Cool. . . . . . . . . . . . . . . . . . . . . 203 MI Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 Application Details . . . . . . . . . . . . . . . . . . . . 215 Die and Former Heaters Die and Former Overview . . . . . . . . . . . . . . 217 Custom Cast and IFC. . . . . . . . . . . . . . . . . . 218 FIREROD Cartridge Family . . . . . . . . . . . . . 219 K-RING and Mini K-RING. . . . . . . . . . . . . . . 220 MI Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 Mica Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 THINBAND Mica . . . . . . . . . . . . . . . . . . . . . 233 Tubular. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 Application Details . . . . . . . . . . . . . . . . . . . . 237 Temperature Sensors Thermocouples . . . . . . . . . . . . . . . . . . . . . . 241 Raytek® Infrared . . . . . . . . . . . . . . . . . . . . . . 242 Application Details . . . . . . . . . . . . . . . . . . . . 243 Temperature Controllers CLS200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 CPC400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 MLS300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 PPC-2000. . . . . . . . . . . . . . . . . . . . . . . . . . . 257 SERIES F4 . . . . . . . . . . . . . . . . . . . . . . . . . . 265 SERIES PD . . . . . . . . . . . . . . . . . . . . . . . . . . 269 SERIES SD . . . . . . . . . . . . . . . . . . . . . . . . . . 273 Software Options . . . . . . . . . . . . . . . . . . . . . 274 Application Details . . . . . . . . . . . . . . . . . . . . 276 Power Controllers DIN-A-MITE® Family . . . . . . . . . . . . . . . . . . . 279 E-SAFE RELAY. . . . . . . . . . . . . . . . . . . . . . . 281 Solid State Relays (SSRs) . . . . . . . . . . . . . . 283 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 287 Application Details . . . . . . . . . . . . . . . . . . . . 289 Extrusion The products in each section are recommended for that process. Please consult other sections for additional product offerings.

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2 Table of Contents Heaters Radiant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314 Radiant Band and Strip Emitters . . . . . . . . . 325 Application Details . . . . . . . . . . . . . . . . . . . . 326 Temperature Controllers CLS200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329 CPC400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330 MLS300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 PPC-2000. . . . . . . . . . . . . . . . . . . . . . . . . . . 332 SERIES D8 . . . . ....

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W A T L O W 3 Plastics Processing Industry Industry Segment Overviews Industry Segment Overviews Plastics Processing Selecting the right auxiliary equipment can assist the plastics processor's goal of higher productivity and greater yields. It is more than just the cost of heaters, sensors or controllers; it's performance that counts. With Watlow's thermal components processors can count on less downtime due to increased heater reliability; and a reduction in operating costs due to energy conservation - both of which help achieve greater output. Watlow has provided plastic processors with...

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