Air Heaters

Air Heaters
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Air Heaters

Product catalog summary
Overview: The document provides comprehensive specifications and guidelines for various air and duct heaters, focusing on the LDH SERIES, D SERIES, and MDH Series. These heaters are designed for non-pressurized air-heating systems, offering modularity, reliability, and efficiency.
Specifications:
  • Materials: Alloy 840, 304 stainless steel, and other high-temperature alloys.
  • Temperature Range: -20 to 1200°F (-29 to 650°C).
  • Watt Densities: Up to 40 W/in² (6.2 W/cm²).
  • Voltages: Up to 600VAC.
Features and Benefits:
  • Corrosion-resistant sheath materials for long life.
  • Field replaceable heating elements to reduce downtime.
  • Modular design allows for easy maintenance and element replacement.
  • UL and CSA component recognition for safety compliance.
Performance Capabilities:
  • Wattages up to 225kW.
  • Installation flexibility with no need for flues or fuel lines.
  • 100% energy efficiency with no energy loss through flues.
Application Guidelines:
  • Heaters should be mounted horizontally to lower enclosure temperatures.
  • Sheath temperature should be kept below 1400°F (760°C) for optimal performance.
  • Thermocouples should be used for accurate temperature sensing.
Graphical Data: The document includes graphs for watt density vs. air temperature/velocity and pressure drop vs. air velocity, assisting in selecting the appropriate heater specifications based on application needs.
Options and Accessories:
  • WATCONNECT® control panels for integrated thermal solutions.
  • Moisture-resistant and explosion-resistant terminal enclosures available.
  • Custom voltage and wattage combinations can be configured.
MDH Series Duct Heaters:
  • Module rating: 240 or 480VAC, 6kW, three-phase or one-phase.
  • Watt density: 26 W/in².
  • Elements: 0.315 inch diameter alloy 840 elements.
  • High-limit thermocouple installation via premarked hole in flange.
  • 6-60kW range when mounted in duct heater assembly.
375 Finned Strip Heaters:
  • Aluminized steel sheath temperatures up to 1100°F (595°C).
  • Watt density up to 33 W/in² (5.1 W/cm²).
  • UL approved up to 240VAC, CSA approved up to 480VAC.
FINBAR™ Single-Ended Heaters:
  • Composed of aluminized steel fins for improved heat transfer.
  • Designed for use in tight spaces like forced air ducts and ovens.
  • Performance: Watt densities up to 50 W/in², temperatures up to 1200°F, voltages up to 480VAC.
FIREROD® Cartridge Heaters:
  • Known for superior heat transfer and long life.
  • Performance: Part temperatures up to 1400°F, watt densities up to 400 W/in², maximum voltage up to 480V.
WATROD™ Heaters:
  • Designed to prevent freezing and condensation in enclosures.
  • Performance: Watt densities up to 15 W/in², wattages up to 1000 watts.
Silicone Rubber Heaters:
  • Used for freeze and condensation protection.
  • Performance: Watt density rating of 5 W/in², temperature up to 150°F.
FLUENT® In-line Heaters:
  • Small, lightweight, high-performance heater for fluid heating.
  • Features: Patented circuit patterning, high watt density, fast response time.
Conclusion: The LDH and D SERIES duct heaters, along with other heater types like the MDH Series, FINBAR™, FIREROD®, WATROD™, and Silicone Rubber Heaters, are versatile and efficient, designed for a wide range of industrial applications, offering significant advantages over traditional gas or oil-fired units.
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Catalog excerpts

Air Heaters-3

Constructed of sturdy 0.430 in. (11 mm) diameter WATROD™ heating elements mounted to a 1/4 in. (6 mm) thick steel flange, duct heaters are easily adapted to many non-pressurized air-heating systems. They are easily installed in applications requiring a wide range of temperature versus air flow combinations. The modular duct heater offers increased reliability. The individual modules are removable through the housing of the assembly, which eliminates the need to pull the complete heater from the duct work. This reduces downtime costs because the heating elements can be replaced individually. Performance...

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Air Heaters-4

Air HeatersDuct HeatersLDH SERIES and D SERIES English CFM measured at standard conditions FPM = - Duct cross section area at heater in ft2 Metric CMM measured at normal conditions MPM = Duct cross section area at heater in m2 Typical Applications • Drying ovens • Autoclaves • Furnaces • Load banks • Heat treating • Reheating • HVAC • Paint drying Choosing a Duct Heater The English and metric graphs, shown on the following pages, will help you to select the correct duct heater. These graphs include: Watt Density vs. Air Temperature/ Velocity, Watt Density vs. Sheath Temperature and Pressure Drop...

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Air Heaters-5

Air Heaters Duct Heaters LDH SERIES and D SERIES Watt Density vs. Air Temperature/Velocity curve’s intersecting point. This shows the recommended watt density based on a maximum sheath temperature of 1400°F (760°C). For longer heater life, lower watt densities should be chosen. WATROD Duct Heater Watt Density Vs. Air Temperature Velocity WATROD Duct Heater Watt Density Vs. Air Temperature Velocity To decide watt density requirements, first determine the desired outlet air temperature and velocity in feet per minute. Then, follow the lines on the graph for velocity and process temperature to the...

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Air Heaters-6

Air Heaters Duct Heaters LDH SERIES and D SERIES Pressure Drop vs. Air Velocity The rate at which pressure drops through the duct heater is critical for properly sizing blowers and pumps. The Pressure Drop vs. Air Velocity graph gives recommended maximum velocities in feet per minute and meters per minute according to the air velocity and duct heater size. To determine the pressure drop through the duct heater, follow the air velocity (FPM or MPM) over to the appropriate curve, which identifies the duct heater size. Then, take the intersecting point down to the approximate pressure drop value....

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Air Heaters-7

Duct Heaters LDH SERIES and D SERIES Options (Continued) Note: The WATCONNECT part number associated with a heater is only a suggestion. The following installation details need to be compared to panel capabilities to assure a compatible match: • Minimum and maximum ambient temperature where panel will be installed • Statutory and regulatory requirements at installation site • Sun loading, if any, at installation site • Presence of any hazardous gases, dusts or fibers, if any • Verification of process sensor type • Verification of limit sensor type • Input/Output (I/O) requirements For additional...

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Air Heaters-8

Extended Capabilities for Duct Heaters Extended \ qapabiltp(/ Performance Capabilities • Wattages to 2.2 megawatts Features and Benefits Ceramic fiber insulation available • Keeps wiring cooler and reduces heat loss Greater than 1/4 in. (6 mm) with 304 or 316 stainless steel flange material • Easily bolts to the duct wall 60 plus element designs available • Meets a wide variety of kilowatt demands Options Sheath Material Watlow duct heaters can be made with the following sheath materials: • 304, 316, 321 SS • Alloy 800 • Laminated alloy 600 (hi-temp) • Hastelloy C276 Contact your Watlow representative...

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Air Heaters-9

Air Heaters Duct Heaters Application: High Temperature Air 800°F (427°C) • Welded alloy 840 WATROD elements • Without thermostat • General purpose enclosure • Steel flange 1 3 and 6 element heaters have (1) 1 inch NPT conduit opening; 9, 12 and 15 element heaters have (2) 1 inch NPT conduit openings; 18 element heaters have (2) 11/2 inch NPT conduit openings; 21 element (B= 201/4 in.) heaters have (2) 11/2 inch NPT conduit openings; remaining 21 and 24 element heaters have (3) 11/2 inch NPT conduit openings 2 All flanges are 12 inches wide Part Number Notes: • See Watt Density vs. Air Temperature/Velocity...

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Air Heaters-10

Air Heaters Duct Heaters LDH SERIES Application: Medium Temperature Air 750°F (399°C) • Welded alloy 840 WATROD elements • Without thermostat • General purpose enclosure • Steel flange 1 3 and 6 element heaters have (1) 1 inch NPT conduit opening; 9, 12 and 15 element heaters have (2) 1 inch NPT conduit openings; 18 element heaters have (2) 11/2 inch NPT conduit openings; 21 element (B= 201/4 in.) heaters have (2) 11/2 inch NPT conduit openings; remaining 21 and 24 element heaters have (3) 11/2 inch NPT conduit openings 2 All flanges are 12 inches wide Notes: • See Watt Density vs. Air Temperature/Velocity...

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Air Heaters-11

Air Heaters Duct Heaters D SERIES Application: High Temperature Air 800°F (427°C) • Removable alloy 840 WATROD elements • Without thermostat • General purpose enclosure • Steel flange 1 6 and 12 element heaters have (1) 1 inch NPT conduit opening; 18, 24, 30 and 42 element heaters have (2) 1 inch NPT conduit openings; 36, 48, 54 and 60 element heaters have (2) 1 inch NPT and (2) 11/4 inch conduit openings 2 All flanges are 12 inches wide # of # Part WATCONNECT P/N Ship Wt. Elem. Volts kW Ph Circ Number J T/C K T/C lbs. (kg) 20 W/in2 (3.1 W/cm2) CONTINUED Notes: • See Watt Density vs. Air Temperature/Velocity...

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Air Heaters-12

Duct HeatersD SERIES Application: High Temperature Air 800°F (427°C) • Removable alloy 840 WATROD elements • Without thermostat • General purpose enclosure • Steel flange 1 6 and 12 element heaters have (1) 1 inch NPT conduit opening; 18, 24, 30 and 42 element heaters have (2) 1 inch NPT conduit openings; 36, 48, 54, and 60 element heaters have (2) 1 inch NPT and (2) 11/4 inch conduit openings ® All flanges are 12 inches wide Notes: • See Watt Density vs. Air Temperature/Velocity charts on page 379 to C/F - Contact factory, go to www.watlow.com/en/contact-us confirm suitability in the application....

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All Watlow Electric Manufacturing Company catalogs and technical brochures

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