UM Series UniModule Pre-assembled, C-face Clutches and Brakes UniModules offer the ultimate in Clutch/ Brake performance and convenience. UniModules offer the same performance as EM’s without the assembly required. Completely pre-assembled onepiece clutch and clutch/brake packages in five sizes. Can be motor or reducer mounted or used as a separate drive unit powered by a prime mover. Pre-assembled, pre-aligned, and pre-burnished at the factory for rated torque directly out-of-the-box. • Easy installation • Available with standard power-on and electrically released power-off brake units • Fan cooled for high cycle rate operation • Maintenance Free Original Design • Available in 50, 100, 180, 210, and 215 sizes. NEMA C-face design • UL listed • Can be applied with control fitted as standard • Bearing mounted clutch rotor eases assembly alignment • Single access hole for all wires

UM Series UniModule UniModule Combinations Clutch Combinations Motor Clutch/Output Clutch Use for clutch only applications. Has hollow bore input for mounting directly to C-face motors. Shaft and C-face on output side of unit accommodates reducer, parallel drive or coupling. Motor Clutch is fan cooled for long life and consistent performance. Basic components are field, rotor and armature. See page 21 in this catalog. Input Clutch/Output Clutch Use for clutch only applications. Features dual C-faces and shafts. Unit input from parallel drive or coupling. Output to reducer. Input Clutch is fan...

UM Series UniModule Selection UniModule clutch, brake and clutch/brake units may be mounted directly to NEMA C-face motors and reducers, or can be base mounted. 2. Determine Technical Requirements Technical considerations for sizing and selection are torque and heat dissipation. Each merits careful consideration, especially heat dissipation as over time, use in excessive temperature environments will have an adverse effect on bearing life and coil wire insulation integrity. 1. Select Configuration a. NEMA C-face Mounting Compare the calculated torque requirement with the average dynamic torque...

a. Heat Dissipation Sizing Friction surfaces slip during the initial period of engagement and, as a result, heat is generated. The clutch/brake selected must have a heat dissipation rating greater than the heat generated by the application. Therefore, in high inertia or high cycle rate applications, it is necessary to check the heat dissipation carefully. Inertia, speed and cycle rate are the required parameters. Heat dissipation requirement is calculated as follows: F = Cycle rate in cycles per minute (CPM) Compare the calculated heat generated in the application to the unit ratings using the...

UM Series UniModule UM Series UniModule Specifications (Blue shaded areas indicate GEN 2 design) UM Size Warner Electric UniModules can be fitted with several accessories to extend their capacity and ease of mounting. Warner Electric manufactures clutch/brake controls to meet several system functions including: • On/Off a. Conduit Box NEMA 4 and UL listed, available in standard and washdown versions. • Torque adjust • Over excitation • Position loop Many requirements beyond function can impact control selection. See the Controls Section on page 201 for complete information. b. Mounting Brackets...

UM Series UniModule Ordering Information Part Numbers (Blue shaded areas indicate GEN 2 design) Model No. Only 50, 100, and 180 sizes of the models listed will be converted to the new GEN 2 design. 210 and 215 sizes will continue to be offered in the original design and will not be converted. Original Part No. Accessories Description Conduit Box Base Mount Kit for 2030, 3040 Motor Mount Kit for 1020, 1040 Cover Kit How to Order Motor or Reducer Mounted Simply combine the size number with the configuration of the required UniModule. Specify voltage. See chart for specific part numbers. Power-off...

UM Series UniModule UM-1020 Motor Clutch/Brake Combination A F G 1/2" conduit hole both ends (Blue shaded areas indicate GEN 2 design) Note: Some 90 VDC units are available with pre-installed controls. On all other modules, conduit box is optional and is ordered separately. Dimensions (Blue shaded areas indicate GEN 2 design) Size Specifications (Blue shaded areas indicate GEN 2 design) Model Size NEMA Frame Size * For 56C/48Y Frame motors 3/4 HP and smaller the UM-100 size may be used where extended life is desirable. ** UM-100 size is recommended for motors 1 HP and larger. For standard NEMA...

UM Series UniModule UM-1040 Motor Clutch/Output Clutch Combination A F (Blue shaded areas indicate GEN 2 design) G 1/2" conduit hole both ends K optional conduit box Note: Conduit box is optional and is ordered separately. Dimensions (Blue shaded areas indicate GEN 2 design) Size Specifications (Blue shaded areas indicate GEN 2 design) Model Size NEMA Frame Size * For 56C/48Y Frame motors 3/4 HP and smaller the UM-100 size may be used where extended life is desirable. ** UM-100 size is recommended for motors 1 HP and larger. For standard NEMA frame dimensions, see page 187. Only 50, 100, and...

UM Series UniModule UM-2030 Input Clutch/Brake Combination UM-2030-B Input Clutch/Brake Combination – Base Mounted A (Blue shaded areas indicate GEN 2 design) conduit hole both ends optional conduit box optional base mount Note: Mounting base and conduit box are optional and are ordered separately. Dimensions (Blue shaded areas indicate GEN 2 design) Size Specifications (Blue shaded areas indicate GEN 2 design) Model Size For standard NEMA frame dimensions, see page 187. Only 50, 100, and 180 sizes of the models listed will be converted to the new GEN 2 design. 210 and 215 sizes will continue...

UM Series UniModule UM-3040 Input Clutch/Output Clutch Combination UM-3040-B Input Clutch/Output Clutch Combination–Base Mounted A conduit hole both ends optional conduit box optional base mount (Blue shaded areas indicate GEN 2 design) Note: Mounting base and conduit box are optional and are ordered separately. Dimensions (Blue shaded areas indicate GEN 2 design) Size Specifications (Blue shaded areas indicate GEN 2 design) Model Size For standard NEMA frame dimensions, see page 187. Only 50, 100, and 180 sizes of the models listed will be converted to the new GEN 2 design. 210 and 215 sizes...