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TB series

TB series

TB series

Product catalog summary
System Features
  • Provides full roll to core control and consistent tension during operations such as flying splices, rapid starts, and emergency stops.
  • Eliminates web flutter for improved registration control.
  • Electronic system responds in milliseconds, reducing material waste, downtime, and maintenance.
  • Offers total systems capability with worldwide distribution and local professional service.
Features – Basic Tension Brakes
  • Designed for light duty, light load unwind tension applications.
  • Cost-effective and compact in size.
  • Available in eight models with sizes ranging from 1.7" to 15.25" in diameter.
  • Thermal horsepower capacity ranges from 0.025 to 1.09.
Complete Control Capability

Warner Electric provides two different controls (MCS-203 Dancer Control and MCS-204 Remote/Analog Control) and a companion power supply for all TB Series 24 VDC tension brakes. These units are compact and modular, allowing for easy and low-cost maintenance. They are available with either a panel mount or wall/shelf mount enclosure at no additional cost.

Technical Specifications
  • Energy rate, maximum RPM, torque, and dynamic torque vary across models TB-170 to TB-1525.
  • Minimum torque is achieved with Warner Electric tension control providing anti-residual current to the brake in the off state.
  • Dynamic torques are based on a 30 RPM slip speed.
Dimensions and Mounting

Dimensions for models TB-170 to TB-1525 are provided, with specific measurements for mounting holes and pilot diameters. All dimensions are nominal unless specified, and mounting holes are within 0.010" of true position relative to the pilot diameter.

Bore and Keyway Data

Details on bore and keyway sizes for each model, including part numbers and voltage specifications, are provided. Specific bushing part numbers are referenced for further details.

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Catalog excerpts

TB series-1

Electric Brakes TB Series - Basic Tension Brakes Full roll to core control Consistent tension, even during flying splices, rapid starts and emergency Eliminates web flutter to allow better registration control Electronic System responds in Dramatically reduces material waste Total systems capability—worldwide distribution—local professional deal for light duty, light load unwind tension applications Cost effective Compact package size Eight models Small sizes, from 1.7" dia. to Warner Electric offers two functionally different controls and a companion power supply for all models of TB Series 24 VDC tension brakes. All three units offer compact dimensions and modular design for easy, low cost main- tenance. Both controls (MCS-203/MCS- nished with either a panel mount or wall/shelf mount enclosure at no added cost. Controls information starts on Dancer Control 1. Alternate duty operation is defined as 30 minutes run-time with 30 minutes off-time 2. Minimum torque is with Warner Electric tension control providing anti-residual current to brake in off state. Minimum torques will be higher when controls without anti-residual current are used 3. Dynamic torques are based on 30 RPM slip speed

 Open the catalog to page 1
TB series-2

Electric Brakes TB Series – Basic Tension Brakes Dimensions ( ) denotes millimeters All Dimensions Nominal unless specified J dia. (4) holes equally spaced on K dia. B.C.* * Mounting holes are within .010" (.254) of true position relative to pilot diameter. Bore and Keyway Data Model No. TB-170 Model No. Part No. Voltage TB-500 B ( ) denotes millimeters All Dimensions Nominal unless specified dia. (8) holes equally spaced on H dia. B.C.* * Mounting holes are within .010" (.254) of true position relative to pilot diameter. For replacement parts list and exploded view drawing, see page 158. 67

 Open the catalog to page 2
TB series-3

Electric Brakes TB Series – Basic Tension Brakes N ( ) denotes millimeters All Dimensions Nominal unless specified S dia. (6) holes equally spaced on T dia.* * Mounting holes are within .010" (.254) of true position relative to pilot diameter. See page 159 for specific bushing part numbers. Bore and Keyway Data Model # Part # Voltage For replacement parts list and exploded view drawing, see page 159.

 Open the catalog to page 3
TB series-4

Electric Brakes TB Series – Basic Tension Brakes Dimensions TB-1525 WHEN NEW T dia. (12) holes equally spaced on U dia.* * Mounting holes are within .010" (.254) of true position relative to pilot diameter. ( ) denotes millimeters All Dimensions Nominal unless specified See page 159 for specific bushing part numbers. For replacement parts list and exploded view drawing, see page 159.

 Open the catalog to page 4

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  10. MTB series

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.