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Permanent Magnet and Magnetic Particle Clutches and Brakes

Permanent Magnet and Magnetic Particle Clutches and Brakes
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Permanent Magnet and Magnetic Particle Clutches and Brakes

Product catalog summary
Overview of Permanent Magnet Clutches and Brakes
Precision Tork units provide constant torque regardless of slip speed, offering overload and jam protection. They enable soft starts with zero slip at preset torque levels, require no maintenance, and have a long lifespan.
Magnetic Particle Clutches and Brakes
These units offer a wide operating torque range with nearly linear torque-to-current control, ideal for tension control, load simulation, cycling/indexing, and soft starts/stops.
Magnetic Capping Headsets
Warner Electric headsets are interchangeable with major OEM headsets, featuring Smooth Torque Technology and easy installation with minimal adjustment.
Features and Benefits
  • Fast, precise torque adjustment with a large knurled adjustment ring.
  • Torque consistency across speeds.
  • No external control or power source needed.
  • Dependable performance with minimal transition from static to dynamic torque.
  • Versatile mounting options for easy retrofitting.
Specifications
Various models are available with different torque ranges, heat dissipation, and mounting configurations. Stainless steel options are available for harsh environments.
Applications
Used in unwind tension control, bottle capping, overload protection, material handling, and film tensioning.
Mounting Arrangements
Includes hollow bore and solid shaft configurations, with detailed specifications for each model.
Specifications and Torque Setting Charts
Provides torque values for various models, including a chart listing adapter sizes, models, and dimensions. Torque values are approximate and essential for model selection.
Ordering Procedure
  • Determine maximum torque required.
  • Calculate energy dissipation.
  • Select model based on torque and energy requirements.
  • Choose appropriate bore size.
An example illustrates the selection process.
Design and Operation
Explains the operating principles of magnetic particle units, consisting of a housing, shaft/disc, coil, and magnetic powder. Engagement and disengagement are controlled by DC current.
Heat Dissipation and Sizing
Proper sizing requires consideration of thermal energy and torque. Formulas for calculating slip watts and torque are provided.
Graphs and Charts
Includes graphs illustrating the relationship between torque, slip RPM, and heat dissipation for different models.
Application Notes
Emphasizes the importance of accurate torque control and benefits of using magnetic particle clutches and brakes.
Specifications and Calculations
Provides formulas for calculating inertia and torque, including equations for reflected inertia and methods for determining torque in overload protection applications.
Application Examples
Examples illustrate how to calculate maximum torque and select appropriate clutches or brakes.
Product Specifications
Lists specifications for various models, including maximum torque, rated voltage, resistance, and response times.
Control Systems
Descriptions of control systems like the MCS-203 and CBC 200/300, detailing their features and applications.
Key Tables and Charts
Contains tables for tension values, specifications, and dimensions for mounting brackets.
Specifications and Features
  • The TCS-200-1/-1H controls are designed for powering up to a 16-magnet Electro Disc tension brake system.
  • Input: 115/230 VAC, 50/60 Hz. Output: 0–24 VDC adjustable.
  • Includes front panel torque adjustment and remote control capabilities.
  • Status indicators include a green LED for power and a red LED for short circuit conditions.
Warner Electric Magnetic Capping Headsets
  • Interchangeable with major OEM models, featuring Smooth Torque Technology.
  • Constructed with stainless steel for harsh environments.
  • Visual setting scales for application torque and top load force.
Rebuild and Repair Options
  • Offers full rebuild kits, factory repair programs, and exchange programs.
Capping Solutions for Dairy Applications
  • New capping packages for the dairy industry, designed for maximum corrosion resistance.
Altra Industrial Motion Product Offerings
  • Provides a wide range of products, including electromagnetic clutches and brakes, heavy-duty clutches and brakes, and more.
See more

Catalog excerpts

Permanent Magnet and Magnetic Particle Clutches and Brakes-1

Permanent Magnet and Magnetic Particle Clutches and Brakes

 Open the catalog to page 1
Permanent Magnet and Magnetic Particle Clutches and Brakes-2

Precision Tork Permanent Magnet Clutches and Brakes Precision Tork units provide constant ­ torque independent of slip speed. They offer excellent overload and jam protection ­ ­ for all drive train ­ omponents and also provide c soft starts with zero slip when a preset torque is reached. Precision Tork ­ ermanent magnet p ­ clutches and brakes do not require maintenance ­ and provide extremely long life. Magnetic Particle Clutches and Brakes Magnetic Capping Headsets Warner Electric Precision Tork Magnetic Capping Headsets are 100% interchangable with many major OEM headsets. Warner Electric...

 Open the catalog to page 2
Permanent Magnet and Magnetic Particle Clutches and Brakes-3

Permanent Magnet Clutch and Brakes Fast, precise torque adjustment! Precision Tork™ clutches and brakes Rotating center disc Precision Tork units provide constant torque i ­ndependent of slip speed. They offer excellent overload and jam protection for all drive train Low drag seals components and also provide soft starts with zero slip when a preset torque is reached. Precision Tork permanent magnet clutches and brakes do not require maintenance and Dichromate p ­ rovide extremely long life. coating for improved Features and Benefits corrosion resistance Fast, precise torque adjustment Multiple...

 Open the catalog to page 3
Permanent Magnet and Magnetic Particle Clutches and Brakes-4

Applications Unwind tension control Brake mounted on shaft of unwind spool or bobbin. Information required: Full roll diameter (in.) = 6 in. Core diameter (in.) = 4 in. Average tension (lbs.) = 4 lbs. Velocity (feet per min.) = 100 fpm Film unwind Tension provided by hysteresis units. Average radius (in.) = Full roll dia. (in.) + Core dia. (in) ——————————————— 4 6+4 = ———— = 2.5 in. 4 Torque (lb.in.) = Avg. tension (lbs.) x Avg. radius (in.) = 4 x 2.5 = 10 lb.in. Information required: Bottle capping Constant torque provided by a hysteresis clutch. Slip RPM = 500 RPM Torque = 8 lb.in. % slip time...

 Open the catalog to page 4
Permanent Magnet and Magnetic Particle Clutches and Brakes-5

Standard Clutches and Brakes Specifications Heat Bending Model Dissipation Inertia Moment Max. Weight Size Torque (watts) (lbs. sq. in.) (lb. in.) RPM (lbs.) Solid Shaft Configurations Hollow Bore Configurations Typical Mounting Arrangements Stub Shaft Adapter Flexible Coupling Clutch Coupling: Typical setup for tensioning wire, film and fibers. Typical setup for material handling, soft starts and torque limiting. Typical setup for torque limiting p ­ rotection used for labeling, capping and printing applications.

 Open the catalog to page 5
Permanent Magnet and Magnetic Particle Clutches and Brakes-6

Stainless Steel Clutches and Brakes Specifications Heat Bending Model Dissipation Inertia Moment Max. Weight Size Torque (watts) (lbs. sq. in.) (lb. in.) RPM (lbs.) Hollow Bore Configurations * Size 6D NS 9 are not currently available as stainless steel products. MB1 0-1.1 oz. in. Solid Shaft Configurations

 Open the catalog to page 6
Permanent Magnet and Magnetic Particle Clutches and Brakes-7

Magnetic Clutches and Brakes Stainless steel clutches and brakes for harsh environments Caustic washdown solutions can cause corrosion and eventual failure in food processing applications such as meat and poultry. That’s why we have introduced a new line of all stainless steel clutches and brakes. These units, featuring 400 series stainless steel bearings, are robust enough to handle the most hostile washdown environments and tough enough to perform 24/7.

 Open the catalog to page 7
Permanent Magnet and Magnetic Particle Clutches and Brakes-8

Hollow Bore Configurations E 0.406o x 0.31 DEEP (2) HOLES 180 APART ON Ø 4.00 BC BOTH ENDS* WARNER ELECTRIC Precision Tork™ WARNER ELECTRIC Torque: Precision Tork™ Bore & Keyseat Sizes Model Keyseat MC1.5 None MC2 None MC2.5 None 1/8 Key MC3 None None None MC4 1/8 Key 3/16 Key None 1/8 Key 3/16 Key MC5 3/16 Key 3/16 Key 1/4 Shallow None 1/8 Key 3/16 Key MC5.5 3/16 Key 3/16 Key 1/4 Shallow None 1/8 Key 3/16 Key MC6 3/16 Key 3/16 Key 1/4 Shallow 3/16 Key 3/16 Key MC6D 3/16 Key 1/4 Shallow 3/16 Key 3/16 Key 3/16 Key MC9 1/4 Key 1/4 Key 1/4 Key Lockdown Method 3/32 Roll Pin 3/32 Roll Pin 2) Set...

 Open the catalog to page 8
Permanent Magnet and Magnetic Particle Clutches and Brakes-9

Solid Shaft Configurations C *Thumb screw adjustment *Spanner wrench adjustment Model Drawing A B C D E F G (Shaft) MB1 Precision Tork™ 0.406o x 0.31 DEEP (2) HOLES 180 APART BOTH ENDS* WARNER ELECTRIC® Precision Tork™ Optional Mounting Bracket Note: Mount bracket to fixed end cap – side opposite knurled adjustment ring. Model Fits Size All dimensions are nominal unless otherwise noted. ( ) denotes (mm) H All Brackets are 12 gauge (.105") Steel

 Open the catalog to page 9
Permanent Magnet and Magnetic Particle Clutches and Brakes-10

Intermittent Operation 0 4 (50% Duty Cycle) Torque 8 Torque (oz.in.) 20 Intermittent Operation (50% Duty Cycle) Slip (RPM) Slip (RPM) Slip (RPM) Torque (lb.in.) 1200 Intermittent Operation (50% 900 Duty Cycle) Continuous Operation Torque (lb.in.) Intermittent Operation (50% Duty Cycle) Continuous Operation Torque (lb.in.) Torque (lb.in.) Torque (lb.in.) Torque (lb.in.) Intermittent Operation (50% Duty Cycle) Intermittent Operation (50% Duty Cycle) Continuous Operation 95 135 Continuous Operation 175 255 Intermittent Operation 215 (50% Duty TorqueCycle) (lb.in.) Continuous Operation Intermittent...

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Permanent Magnet and Magnetic Particle Clutches and Brakes-11

Unit Torque Settings 2 Unit Torque Settings 1 2 3 orque Settings it Torque Settings Unit Torque Settings orque Settings it Torque Settings Unit Torque Settings Unit Torque Settings 2 0 Unit Torque Settings Unit Torque Settings Unit Torq Unit Torque Settings Unit Torque Settings Unit Torque Settings Unit Torque Settings Unit Torque Settings Unit Torque Unit Torque Unit Torque Settings Unit Torque Settings Unit Torque Settings Unit Torque Settings Unit Torque Settings Unit Torque Settings orque Settings it Torque Settings Torque (lb. (lb. in.) in.) Torque in.) in.) Torque Torque (lb. (lb. Unit...

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Permanent Magnet and Magnetic Particle Clutches and Brakes-12

Stub Shaft Adapters • Utilized when “clutch coupling” configuration is desired. • Comes complete with attachment hardware and drive key. • Stub shaft adapters should be used in conjunction with a flexible coupling. • Also available in Stainless Steel. Adapter Size Permanent Magnet Model *If Solid Shaft Series is used with adapter, thumb screw must be removed and replaced with set screws. gy, given in units of watts, that it can s ­ afely dissipate. Energy calculations ­ for common applications are listed in the applications section. Determine the maximum torque that your application requires....

 Open the catalog to page 12

All WARNER ELECTRIC catalogs and technical brochures

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  2. WSC Series

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  3. UM Series

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  4. EUM Series

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  5. UM-C Series

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  6. UM-W Series

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  7. EM series

    16  Pages

  8. EB series

    6  Pages

  9. EC series

    7  Pages

  10. MTB series

    10  Pages

  11. ATT series

    6  Pages

  12. TB series

    4  Pages

  13. CB series

    9  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.