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- NEMA C-Face Compatible Clutches, Brakes & Clutch Brake Combinations
NEMA C-Face Compatible Clutches, Brakes & Clutch Brake Combinations
NEMA C-Face Compatible Clutches, Brakes & Clutch Brake Combinations
Altra Industrial Motion is a global leader in power transmission and motion control products, offering a wide range of clutches, brakes, and clutch/brake combinations under brands like Warner Electric. These products are used in industries such as food processing, material handling, and automotive.
Founded in 1927, Warner Electric specializes in electromagnetic clutch and brake solutions known for their longevity, ease of use, and accuracy. They serve markets including material handling, packaging machinery, and agriculture.
The document details various product lines:
- Electro Modules (EM Series): Modular components for clutches, brakes, or clutch/brake packages, available in five sizes with a torque range of 16 to 95 lb. ft.
- UniModules (UM Series): Preassembled units for easy installation, available in five sizes and 20 combinations.
- Enclosed UniModules (EUM Series): Enclosed units for clean operation, available in five sizes.
- Electro Pack (EP Series): Rugged, pre-assembled clutch and brake combinations in enclosed housings.
- Packaged Products Benefits: Pre-assembled and ready to install, featuring the Autogap™ mechanism for automatic wear adjustment.
- Reliable Performance: High cycle rates, smooth starts and stops, accurate positioning, and maintenance-free operation.
- Control and Operation: Easy control with a simple knob for full range torque control, fast response, and high accuracy.
- Spring-Set Brakes: For static holding and emergency stopping, available in various sizes and torque ranges.
- Permanent Magnet Brakes: Designed for dynamic stopping and high cycle rate applications.
Warner Electric offers a comprehensive range of clutches and brakes designed for various industrial applications, emphasizing ease of use, reliability, and maintenance-free operation.
Warner Electric provides motor brakes and clutch/brake combinations for dynamic stopping and holding of loads, suitable for conveyors, process equipment, and lifting devices. The document outlines models, specifications, and selection guidelines.
Details on motor brakes and clutch/brake combinations include sizes EM-50, EM-100, EM-180, EM-210, and EM-215, with specific static torque ratings and maximum RPM capabilities. Available in different voltage options (6, 24, or 90 DC).
Selection is based on torque requirements and heat dissipation, with formulas provided for calculations. Emphasizes selecting a unit with adequate heat dissipation capacity.
Electro Modules can be mounted directly to NEMA C-face motors or reducers, or base mounted for standalone operation. Guidelines are provided for selecting the correct size module based on motor horsepower and RPM.
Accessories include conduit boxes, mounting brackets, and cover kits to enhance functionality and ease of installation.
Warner Electric offers control systems to optimize clutch/brake modules, including options for on/off control, torque adjustment, and position loop control.
Includes part numbers for various models and accessories, facilitating the ordering process.
The EM Series Electro Module is available in sizes 50, 100, 180, 210, and 215, with voltage options of 6, 24, and 90 DC. Designed for a maximum RPM of 3600 and features static torque ratings ranging from 16 to 95 lb. ft. Ordering involves combining size numbers with configuration and specifying voltage.
Detailed dimensions are provided for each module size, including motor clutch, brake, input clutch, and output clutch modules.
Describes an enclosed version of the Electro Module, providing protection against contaminants and wear particles, suitable for most industrial applications.
The EM Series features a NEMA C-face compatible design, single conduit entrance, fan cooling for long life, and completely sealed coils. The patented Autogap™ feature automatically adjusts for wear.
Introduces the UM Series UniModule, offering pre-assembled clutch and brake packages for easy installation, available in sizes 210 and 215.
Specifications for different UM Series models include voltage, static torque, maximum RPM, and NEMA frame sizes. Recommendations for selecting the appropriate UM size based on motor horsepower and desired longevity are provided.
Conduit boxes and mounting bases are optional and must be ordered separately. Pre-installed controls are available for some 90 VDC units.
Designed for applications requiring softer engagement, using LK friction material to reduce torque and provide a less aggressive engagement.
Technical requirements for sizing and selection include torque and heat dissipation, with emphasis on selecting a unit with adequate capabilities.
Includes charts and graphs illustrating dimensions, torque curves, and heat dissipation for different UM sizes.
Heat dissipation is crucial for clutch/brake systems, calculated using specific formulas. Torque sizing involves selecting the correct clutch/brake size from a Horsepower vs. Shaft Speed chart.
Accessories like conduit boxes, mounting brackets, and fan kits enhance capacity and ease installation. Control options include On/Off, Torque adjust, Overexcitation, and Position loop.
Specifications for various UM sizes include static torque, horsepower, maximum RPM, voltage, and NEMA frame size. Ordering involves combining size numbers with configuration and specifying voltage.
Offers enclosed clutch/brake combinations for dust-tight and washdown applications, featuring sealed coils and twin bearing supported output shafts.
EUM modules can be mounted using NEMA C-face or base mounting. Selection involves determining motor horsepower and RPM, and comparing torque and heat dissipation requirements.
Presents dynamic torque curves for different EUM models, illustrating the relationship between speed and heat dissipation.
Critical in high inertia or high cycle rate applications, with specific formulas provided for calculations.
Torque requirements can be determined from charts or calculated based on load inertia and engagement time.
Lists specifications for various EUM models, including shaft diameter, static torque, horsepower, maximum RPM, voltage, and NEMA frame size.
Describes mounting options and available accessories like conduit boxes, fan kits, and integral controls.
Instructions for ordering include combining size numbers with configuration requirements and specifying voltage.
- NEMA C-face Mounting: Available in specific configurations based on the NEMA C-face frame size of the prime mover.
- Base Mounting: Used for base mounting applications.
- Torque and Heat Dissipation: Critical factors for sizing and selection.
- Heat Dissipation Calculation: Specific formulas provided for calculations.
- Torque Calculation: Specific formulas provided for calculations.
- Selection is based on horsepower vs. shaft speed and static torque requirements.
- Ordering involves specifying the size number, configuration, and voltage.
- Conduit Box: Available in standard and washdown versions.
- Fan Kit: Extends thermal capacity.
- Integral Control: CBC-150 dual channel control for AC side switching.
Detailed specifications for each UniModule size, including shaft diameter, horsepower, static torque, maximum RPM, and voltage requirements.
- Guidelines for replacing parts like rotors, armatures, and inspecting splined hubs.
- Burnishing process for new friction surfaces to ensure full engagement and torque.
When replacing worn friction surfaces, replace both components and inspect splined hubs for wear.
Outlines service parts for various clutch/brake combinations, available in different sizes.
Provides detailed lists of component parts for each series and size, including part numbers and quantities required.
All units meet UL 508 standards and are listed under guide card #NMTR2, file #59164.
As of June 2000, all rotors are manufactured as a single-piece design.
Outlines specifications for different voltage options across various module sizes, compliant with UL 508 standards.
Details component parts for specific modules, including part numbers and quantities.
References service manuals for detailed assembly and maintenance procedures.
Suggests referring to specific service manuals for installation and maintenance procedures.
Provides a comprehensive list of parts with their respective part numbers and quantities required for assembly.
Serves as a technical guide for the assembly and maintenance of Warner Electric's EM Series Electro Modules.
Lists components for different sizes of clutch and brake combinations, including armature assemblies, hubs, bearings, and optional accessories.
Detailed exploded views and part lists are provided for various series, including optional parts and modifications.
All units meet UL 508 standards, ensuring safety and reliability.
Includes mechanical and electrical data, such as dynamic torque, rotational speed, and heat dissipation characteristics.
Graphs illustrate the relationship between speed difference and dynamic torque for various unit sizes.
Explains how heat dissipation is affected by rotational speed and dynamic torque.
Heat dissipation is possible even at zero RPM due to convection and radiation. For low-speed applications, the required torque should be doubled to compensate for the extended burnish period.
Clutches often have a bearing-mounted stationary field that requires restraint to prevent rotation and wire damage.
Provides detailed coil ratings for various clutch and brake models.
Clutches and brakes conform to UL requirements and should be installed following NEC guidelines.
Zener diode suppression is recommended to prevent clutch and brake overlap during switching.
Dual armatures offer better heat dissipation, longer life, and enhanced repeatability.
Overexcitation improves clutch/brake engagement speed and accuracy.
Provides a form for users to specify application details.
Offers a range of controls for clutches and brakes, including on-off controls, adjustable torque controls, and overexcitation controls.
Depends on parameters like mounting location, switching type, and voltage requirements.
Lists various control models, detailing their specifications.
The CBC-100 and CBC-150 series are UL listed, conduit box mounted controls for 90-volt clutches and brakes.
Outlines various models of Warner Electric's clutch and brake controls, including input and output voltage requirements, current capacities, and operational features.
Adjustments for voltage and frequency are available through potentiometers.
Enclosures conform to NEMA Type 13 and European Standard IEC 529, IP65.
Connection diagrams are provided for each model.
Includes features such as optically isolated inputs, status indicators via LEDs, and circuit protection through fuses.
Dimensions for each model are specified.
Provides additional setup information, including jumper settings and a Q&A section.
Lists various models of clutches and brakes, each identified by a model number, part number, and service parts page.
Each product entry includes a reference to a service parts page.
Altra Industrial Motion offers a wide range of products including clutches, brakes, bearing assemblies, gear motors, and linear motion products.
Warner Electric has facilities in North America, Europe, and Asia Pacific.
Includes a disclaimer about the accuracy and completeness of the information.
Catalog excerpts
NEMA C-Face Compatible Clutches, Brakes & Clutch Brake Combinations
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Warner Electric Founded in 1927, Warner Electric has grown to become a global leader in the development of innovative electromagnetic clutch & brake solutions. Warner Electric engineers utilize the latest materials and manufacturing technologies to design long life, easy-to-use clutches and brakes that provide improved accuracy and repeatability. Warner Electric offers the broadest selection of industrial clutches, brakes, controls and web tension systems available from a single manufacturer. Reliable Warner Electric components are used in a wide range of markets including material handling,...
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C-Face Compatible Units Product Line Overview Introduction to Packaged Performance Products Electro Modules (EM Series) Enclosed Option A32-A38 UniModules - Ceramic Faced (UM-C Series) A39-A48 Enclosed UniModules (EUM Series) A50-A56 Enclosed UniModules Washdown (EUM-W Series) SP1 C-Face Compatible Service Parts G1 General Engineering Data G3 NEMA Standard Ordering Info AD1 Application Data Form PN1 Part Numbers Ordering
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Packaged Products Benefits Warner Electric Packaged Products come pre-assembled, ready to install right out of the box. Warner Electric Packaged Products consist of a single part number in most cases. One part number to inventory, one part number to track in your engineering system. All Warner Electric packaged products incorporate our Autogap™ mechanism that automatically adjusts for wear. This eliminates the need for maintenance, but more importantly, it ensures the same engagement time cycle after cycle after cycle through the whole life of the unit ensuring consistent product manufacturing...
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Packaged Performance Products Electromagnetic Clutches and Brakes oltage/Torque Curve Principle of Operation A key feature of Warner Electric brakes and clutches is the method of actuation. Like an electromagnet, they have two basic parts. A magnetic field is generated as soon as the current flows through the magnet coil. This draws the armature into direct contact with the magnet. The strength of the magnetic field is directly proportional to the amount of current applied. Full range torque control from 0 to 100% is as simple as turning the knob on a light dimmer. The benefits of electric actuation...
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NEMA C-face Clutches, Brakes and Clutch Brake Combinations P-8586-WE Electro Module Individual Clutch and Brake Modules EM Series Modular Components that are Easily Combined □ 5 sizes □ 16 clutch and brake modules □ 16 to 95 lb. ft. torque range Individual modules may be used in combination to form clutches, brakes or clutch/brake packages. Electro Modules can be bolted directly to NEMA C-face motors or reducers, or base mounted for stand alone operation. See P-8586-WE for Service Parts UniModule® One Piece Preassembled Clutches and Clutch/Brakes UM Series C-face or Base Mounted Units □ 5 sizes □...
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Shaft Mounted Clutches & Brakes Electro Clutches Electro Brakes Shaft Mounted Units EC Series Clutches Pre-Packaged Convenience □ 6 sizes □ 16 to 465 lb. ft. torque range All the features of an electric clutch in a convenient, pre-packaged assembly. Mounts on any through shaft or extended motor shaft. Easy-to-assemble with standard sheaves, pulleys, gears and sprockets. Packaged design. No assembly required. Long life. No maintenance. See P-8587-WE for Service Parts EB Series Brakes Torque Arm Mounting □ 6 sizes □ 16 to 465 lb. ft. torque range Torque arm feature makes Electro Brakes easy to...
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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes P-8589-WE Spring-Set Brakes For Power-Off Static Holding and Emergency Stopping Applications WARNING For general use in horizontal shaft applications only. For possible vertical applications, contact technical support. Permanent Magnet Brakes For Power-Off Dynamic Stopping and Cycling Applications □ 5 sizes □ 1.5 to 100 lb. ft. holding torque Designed for static holding. ERS models feature multiple coil springs that force armature and friction faces together to generate braking torque when power is off. The Electromagnet counters...
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Permanent Magnet Electrically Released Brakes P-8590-WE Electro ModuleC-face Brake Modules EM-FBC Clutch/Brakes Individual Module Components □ 3 sizes □ 10.5 to 56 lb. ft. torque range Used in combination with an Electro Module motor or input clutch module for clutch/brake applications. Electrical power applied to the brake coil nullifies the permanent magnets' force and the brake releases. No springs to limit cycle rates. EM-FBB Brake Modules □ 5 sizes □ 10.5 to 56 lb. ft. torque range Use for brake alone applications. Mounts between a C-face motor and reducer. Recommended for dynamic cycling...
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Introduction to Packaged Performance Products 11/18
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NEMA C-face Clutches, Brakes and Clutch/Brake Combinations Electro Modules UniModules Enclosed UniModules • Modular Design Flexibility • Outstanding Controllability • Accurate, Consistent Performance • Bidirectional P-8586-WE
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Electro Modules are individual clutch or brake units which are assembled together to comprise a clutch, brake, or clutch/brake combination. Electro Modules can be bolted directly to a NEMA C-face motor or reducer or they can be base mounted for stand alone operation. Electro Modules offer the ultimate in clutch/brake convenience. They are easy and quick to install and require no lubrication or maintenance for life. • Modular design flexibility • 1/4 to 7-1/2 HP at 1800 RPM • Outstanding controllability • Fast cycling • Smooth starts and stops • Accurate • Bidirectional • Consistent performance •...
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EM Series Electro Module Modular Components Clutch Modules 10 Motor Clutch Fan cooled for long life and consistent performance. See page A-8. Clutch Combinations 10/40 Motor Clutch/Output Clutch Use for clutch only applications. Has hollow bore input for mounting directly to C-face motors. Shaft and C-face on output side of unit accommodates reducer, parallel drive or coupling. Basic components are field, rotor and armature. See page A-14. Clutch/Brake Combinations 10/20 Motor Clutch/Brake Use for clutch/brake applications. Hollow bore input. Shaft on output side. Basic components are field,...
Open the catalog to page 13All WARNER ELECTRIC catalogs and technical brochures
Multi Disc Torque Limiters8 Pages
Literature/line-cards2 Pages
Clutches and Brakes92 Pages
Tension Control Systems80 Pages
Sensors and Switches68 Pages
Fractional HP Clutches/Brakes20 Pages
UNIBRAKE ® AC Motor Brakes20 Pages
Shaft Mounted Clutches & Brakes112 Pages
ERS VAR-11-012 Pages
P310 VAR 00/VAR 1092 Pages
CMS 250 Product Brochure4 Pages
WSC Series6 Pages
Super CB Series7 Pages
Electro Clutches (EC)7 Pages
UM Series10 Pages
EUM Series10 Pages
UM Smooth-Start2 Pages
UM-C Series7 Pages
UM-W Series8 Pages
EM series16 Pages
EB series6 Pages
EC series7 Pages
MTB series10 Pages
ATT series6 Pages
TB series4 Pages
CB series9 Pages
Clutch/Brake Controls1 Page
Archived catalogs
MagStop Clutch/Brake2 Pages
Mistral series4 Pages
Limit Switches8 Pages
general catalog 2007956 Pages
General Catalog956 Pages
- Round plug
- Technology switch
- Friction brake
- Safety electric switch
- Male plug
- Metal plug
- Spring brake
- Disc brake
- Friction brake caliper
- Electromagnetic brake
- Friction clutch
- Touch switch
- Disc brake caliper
- Overload clutch
- Industrial switch
- Hydraulic brake
- Multi-axis positioning controller
- Control switch
- Pneumatic brake