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Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP

Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP
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Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP

Product catalog summary
Sizing & Selection
The document outlines the factors involved in sizing Warner Electric clutches and brakes, including transmissible torque, energy source, actuation mode, operational environment, heat dissipation, and mounting orientation. It provides calculations for static, dynamic, residual, and nominal torque, as well as methods to determine transmission torque and moment of inertia. Emphasis is placed on selecting a clutch or brake with a nominal torque greater than the calculated torque.
Clutch/Brake Combinations
Details are provided for various models of clutch/brake combinations, such as EM/EMER VAR 01 to VAR 04 and EP VAR 00. Specifications include nominal torque, maximum speed, power requirements, and dimensions, along with energizing modes, engagement conditions, and operating conditions.
Customised Models
Over 60% of production is customized to meet specific client demands, including bore size, IP ratings, noise levels, mounting configurations, and torque specifications.
Declaration of CE Conformity
Warner Electric Europe S.A.S. declares compliance with machinery directive 89/392/EEC, EMC directive 89/336/EEC, and Low Voltage directive 73/23/EEC, supported by standards NFC 79300 and VDE 0580/8.65.
Operating Conditions
Devices can operate in lubricated, dry, or mixed environments. Lubricated environments are recommended for high energy per cycle applications to reduce wear, while dry environments require careful selection to manage wear and heat dissipation. Mixed environments need protection against grease and dirt.
Heat Dissipation
Heat dissipation is critical during clutching or braking as mechanical energy is converted to heat. Formulas are provided to calculate heat dissipation, ensuring the selected product can handle the energy without damage.
Characteristics and Utilisation
Electromagnetic clutches and brakes operate at 24 VDC with single friction faces, suitable for coupling pulleys or shafts. They offer various flange and cover options, require no wear compensation, and maintenance is guided by manual SM 305.
Overview
The document provides technical specifications for the Electro-Magnetic Single Disc Clutch & Brake Combination, specifically the EM and EMER series, including sizes, torque, speed, power requirements, and other mechanical and electrical characteristics.
Specifications
  • Nominal Torque: Ranges from 7.5 Nm to 130 Nm depending on the model.
  • Maximum Speed: Consistently 3600 min-1 across all models.
  • Power Requirements: Operates at 24 VDC with varying power consumption from 11W to 36W.
  • Dimensions: Detailed measurements for various components such as flanges, shafts, and mounting options are provided.
Procedures
  • Activation: Clutch is activated by power on, while the brake can be activated by power on (EM) or power off (EMER).
  • Installation: Includes options for different flange sizes and configurations, allowing for flexible mounting and integration.
Standards and Norms
  • Keyway standards include BS 4235, DIN 6885, and NF E 22-175.
Recommendations
  • Designed for dry use with no wear compensation required.
  • Maintenance manual SM 305 is recommended for detailed maintenance procedures.
Performance Data
  • Inertia values and coil build-up and delay times are specified for each model.
  • Radial load capacities and weight are provided for each size.
Additional Features
  • Options for lead termination or connector.
  • Various flange and cover configurations to suit different applications.
Graphical Data
The document includes performance curves and selection guides for torque vs. speed and heat dissipation, aiding in the selection of the appropriate model for specific applications.
Specifications
The document provides specifications for various models of power supply units, including models 448–003, K6006–448–005, and K6006–448–006. These units operate on a supply voltage range of 24-480 VAC at 50/60 Hz with a power consumption of 250 VA. The output voltage options are 24 VDC and 90 VDC with varying current capacities. Input signals require a voltage of 10-30 VCD and a current of 3-9 mA. The units feature noise suppression in the range of 40-600 Hz and are equipped with a sensor supply of 12 VCD.
Environmental Conditions
The ambient operating temperature for these units is 0-50°C, with an IP65 enclosure rating allowing operation from -10 to +45°C. Storage temperature ranges from -25 to +80°C.
Product Options
An optional IP65 enclosure is available under Part# K6042-101-004.
Maintenance Manual
The maintenance manual for models CBC 700-24 and CBC 700-90 is referenced, detailing power supply specifications, including VAC, Hz, VA, and output characteristics.
Altra Motion Product Solutions
Altra Motion offers a wide range of products including clutches, brakes, bearing assemblies, gear motors, and more. The document lists various brands under Altra Motion, such as Warner Electric, Stromag, and Kollmorgen, providing a comprehensive overview of their product offerings.
Contact Information
Contact details for Warner Electric facilities in North America, Europe, and Asia Pacific are provided, including customer service and application support numbers.
Disclaimer
The document includes a disclaimer regarding the accuracy and completeness of the information, noting that specifications may vary based on application and environmental factors.
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Catalog excerpts

Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-1

Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP

 Open the catalog to page 1
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-2

Customised Models More than 60% of today’s production is customized to meet specific client demands. If we cannot fulfil your requirements in any way with our standard product, such as bore size, improved IP ratings, quiet brakes, mounting configurations, more torque ... call us! DECLARATION OF CE CONFORMITY AND INCORPORATION WE: WARNER ELECTRIC EUROPE S.A.S. 7, rue Champfleur, BP 20095, F-49182 St Barthélemy d’Anjou Cedex declare under our sole responsibility that all products in this catalogue are exclusively designed for incorporation into a machine or to be assembled with other machines to...

 Open the catalog to page 2
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-3

The sizing of a Warner Electric clutch or brake depends on various factors. The most common of these factors are shown below in chronological order: • Transmissible torque: In Nm • Energy source: Electric, Pneumatic, Hydraulic, or Mechanical • Actuation mode: Static or Rotating • Operational environment: Oil, Dry or Mixed • Heat dissipation: Duty Cycle, Inertia, Speed, etc. • Orientation of mounting: Horizontal, Vertical, Inclined The majority of applications can be computed using the formulas and calculation methods given below. For special cases we recommend that you contact the factory. Transmissible...

 Open the catalog to page 3
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-4

Total Inertia This is the sum of all rotational and reflected inertia's (including the inertia of the clutch or brake parts). 3) Time to accelerate or decelerate Md = ( Jtotal • n ) / ( 9,55 • t ) where: Md = acceleration/deceleration torque in Nm Jtotal = total inertia in kgm2 n = speed of clutch or brake shaft in min-1 t = acceleration / deceleration time required in s 4) Time to accelerate or decelerate Mttl = Md ± M, total d l (except lifting, for this kind of application, please contact us) where : Mtotal = in Nm Ml = static torque in Nm Md = acceleration/deceleration torque...

 Open the catalog to page 4
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-5

- M, = static torque for clutch in Nm + M, = static torque for brake in Nm n = clutch or brake speed in min-1 For vertical motion from top to bottom + and - are reversed Torque limiter W = Md • n • t / 9,55 where: W = in Joules Md = slip torque in Nm n = speed in min-1 t = slipping time in seconds Using the results obtained, verify the heat dissipation using the diagrams shown with each product to see if the product selected meets this requirement.

 Open the catalog to page 5
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-6

Electro-Magnetic Single Disc Clutch & Brake Combination Characteristics • Electrically operated 24 VDC • Single friction face • Clutch activated by power on • Brake activated by power on = EM Brake activated by power off = EMER • Shafts at both sides • Standard with lead termination or connector as option Utilisation • Coupling of a pulley or a shaft Particularities • For dry use • Input and output with flange M1 or cover Adjustments • No wear compensation required Maintenance Manual • SM 305 IEC Mounting Flanges Permitted combinations and dimensions Selection and Heat Dissipation Curves See...

 Open the catalog to page 6
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-7

Cover or M1 Flange M1 or Cover Coil Build up time tb [s] Coil Delay Time td [s] Radial Load Fr [N] Weight [kg]

 Open the catalog to page 7
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-8

Adjustments • No wear compensation required Maintenance Manual • SM 305 IEC Mounting Flanges Permitted combinations and dimensions Characteristics • Electrically operated 24 VDC • Single friction face • Clutch activated by power on • Brake activated by power on = EM • Brake activated by power off = EMER • Shaft on brake side - hollow shaft on clutch side • Standard with lead termination or connector as option Utilisation • Coupling of a pulley or a shaft Particularities • For dry use • Input with flange M2 or M3, output with flange M1 or cover

 Open the catalog to page 8
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-9

A B DJ6xE & DDG7xE G H HH J K Q R U W X Inertia Coil Build up time tb Coil Delay Time td Radial Load Fr Weight Connection

 Open the catalog to page 9
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-10

Power Supply • For EM models: CBC 400, CBC 450, CBC 500, CBC 550, CBC 700 • For EMER models: CBC 500, CBC 550 Selection and Heat Dissipation Curves See page 14 Characteristics • Electrically operated 24 VDC • Single friction face • Clutch activated by power on • Brake activated by power on = EM • Brake activated by power off = EMER • Shafts at both sides • Standard with lead termination or connector as option Utilisation • Coupling of a pulley or a shaft Particularities • For dry use • Input with flange M2 or M3, output with flange M2 or M3 Adjustments • No wear compensation required Maintenance...

 Open the catalog to page 10
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-11

Coil Build up time tb [s] 0,025 0,030 0,030 0,040 0,052 0,040 0,070 0,080 0,11 0,09 Coil Delay Time td [s] 0,004 0,003 0,005 0,003 0,006 0,005 0,012 0,008 0,02 0,01 Connection Cable

 Open the catalog to page 11
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-12

Maintenance Manual • SM 305 IEC Mounting Flanges Permitted combinations and dimensions Characteristics • Electrically operated 24 VDC • Single friction face • Clutch activated by power on • Brake activated by power on = EM • Brake activated by power off = EMER • Shaft on clutch side - hollow shaft on brake side • Standard with lead termination or connector as option Utilisation • Coupling of a pulley or a shaft Particularities • For dry use • Input with flange M2 or M3, output with flange M2 or M3 Adjustments • No wear compensation required

 Open the catalog to page 12
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-13

A B DJ6xE & DDG7xE G H HH J K Q R U W X Inertia Coil Build up time tb Coil Delay Time td Radial Load Fr Weight Connection

 Open the catalog to page 13
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-14

PERFORMANCE EM | EMER Electro-Magnetic Single Disc Clutch & Brake Combination 5,5 Quick Selection Power P [kW] Speed n [min-1] EM EM EMER EMER EM EMER Heat Dissipation

 Open the catalog to page 14
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-15

EM | EMER ORDER REFERENCE Electro-Magnetic Single Disc Clutch & Brake Combination Size Shaft Solid

 Open the catalog to page 15
Electromagnetic Clutch and Brake Combinations Series EM/EMER/EP-16

EP VAR 00 Electro-Magnetic Single Disc Clutch & Brake Combination Characteristics • Electrically operated 24 or 90 VDC • Single friction face • Clutch and brake activated by power on • Shafts at both sides • Internal strip termination Utilisation • Coupling of a pulley or a shaft Particularities • For dry use Adjustments • No wear compensation required Maintenance Manual • SM 306 Quick Selection Power P [kW] Speed n [min-1] V-Belt Sheave Flexible Coupling Quick Selection Heat Dissipation

 Open the catalog to page 16

All WARNER ELECTRIC catalogs and technical brochures

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  4. EUM Series

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  5. UM-C Series

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  6. UM-W Series

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  7. EM series

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  8. EB series

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  9. EC series

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  10. MTB series

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  12. TB series

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.