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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes

Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes
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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes

Product catalog summary
Overview: Altra Industrial Motion is a global leader in power transmission and motion control products, with Warner Electric specializing in electromagnetic clutch and brake solutions. Their product lines include clutches, brakes, couplings, and gearing.
Product Line Overview: Warner Electric offers packaged performance products with the Autogap™ mechanism for automatic wear adjustment, reducing maintenance needs.
Electromagnetic Clutches and Brakes: These products provide high cycle rates, smooth starts and stops, and accurate positioning, requiring no lubrication.
Packaged Performance Products: Includes Electro Module, UniModule, and Electro Pack, offering modular and preassembled options for easy installation.
Spring-Set and Permanent Magnet Brakes: Designed for power-off static holding and emergency stopping, with high cycle rate capabilities.
Unibrake AC Motor Brakes: Spring-set and solenoid-released, available in various capacities and designs.
Key Features: Ease of selection, maintenance-free operation, high cycle rates, and dynamic braking capabilities, with options for washdown environments.
Introduction: Motor brakes are essential for dynamic stopping and holding loads, used in conveyors, process equipment, and lifting devices.
Specifications and Types: Electrically released brakes are categorized into Static Engage and Dynamic Engage types, with a detailed selection guide provided.
Applications: ERS brakes are used in overhead doors, mobile equipment, robotics, medical equipment, and automated material handling systems.
Features and Operation: ERS brakes offer static holding operations, quick response, and compact design, with spring clamping force for holding torque.
Sizing and Selection: Proper sizing involves considering static holding torque, system inertia, and stopping time, with a selection chart provided.
Technical Data: Includes armatures, hubs, and interface specifications for efficient coupling of loads to the brakes.
Specifications: Lists various models of ERS brakes with voltage, power, current, resistance, static torque, inertia, and weight details.
Mounting and Orientation: Brakes can be mounted using tapped holes or through bolts, with specific requirements for mounting surfaces.
Ordering Information: A step-by-step guide for selecting the appropriate brake model based on application needs.
Operational Guidelines: Explains the principle of operation for ERS and SSBM brakes, detailing electrical power usage and spring force application.
Applications and Features: Suitable for holding applications and occasional emergency stops, with NEMA C-face compatibility.
Additional Information: Includes notes on involute spline data, set screw orientation, and brake modifications.
Overview: Provides technical specifications and applications for ERD Series Electrically Released Brakes, used in hoists, winches, overhead doors, and forklifts.
Specifications: ERD brakes feature epoxy-sealed coils, central torque adjustment, and compression springs for balanced armature plate loading.
Applications: Suitable for load-stopping and holding applications, designed as fail-safe, power-off brakes.
Selection Procedure: Involves determining static holding torque, dynamic torque, and energy capacity, with equations provided.
Ordering Procedure: Involves specifying size, variation, friction disc type, options, and voltage.
Design Considerations: Advises on periodic checks of the air gap and friction material thickness.
Control Units: Specifications for control units like CBC-801 and CBC-141 are provided.
Overview: Provides technical specifications and interchange information for F Series UniBrakes, designed for decelerating or holding inertia loads.
Specifications: Available in different torque capacities, featuring an external manual release lever and adjustable torque.
Housing and Construction: Different housing options are available, designed to meet specific environmental and operational requirements.
Technical Data: Includes coil voltage, current holding and inrush amps, and bore hub sizes.
Interchange Information: Lists Stearns® part numbers and corresponding Warner Electric replacement parts.
Diagrams and Dimensions: Includes diagrams for brake mounting holes, release lever, and lead outlet dimensions.
Applications: Suitable for various industrial applications, including corrosive environments.
Service Parts and Component Parts: Lists parts and assemblies for M-Series DC Coupler Brakes.
Specifications: Provides standard NEMA frame dimensions for different module sizes.
Mechanical Data: Discusses dynamic torque, rotational speed, and clutch field restraining devices.
Electrical Data: Provides coil ratings for various models.
General Engineering Data: Includes ordering information and additional mechanical and electrical data.
Overview: Provides technical specifications and guidelines for Warner Electric clutches and brakes.
Specifications: Lists electrical specifications for different clutch and brake models.
Installation Procedures: Recommendations for electrical installation are provided.
Performance Characteristics: Discusses Zener diode suppression and overexcitation benefits.
Key Data from Tables: Provides specific data on coil ratings and build-up and decay times.
Recommendations: Highlights the importance of using appropriate wire sizes and suppression techniques.
Conclusion: Warner Electric clutches and brakes are designed to meet rigorous standards.
Overview: Provides information on Warner Electric's electronic controls for clutches and brakes.
Control Types and Specifications: Includes on-off controls, adjustable torque controls, adjustable accel-decel controls, and overexcitation controls.
Selection Parameters: Control selection is influenced by mounting location, switching options, output voltage, and input voltage.
Model Details: Details various control models and their specifications.
Conclusion: Warner Electric's clutch and brake controls are versatile and designed for a wide range of applications.
Specifications: Outlines clutch and brake control systems, detailing specifications and installation guidelines.
Procedures: Provides installation and connection procedures for each control system.
Standards and Recommendations: Emphasizes compliance with NEMA Type 13 and European Standard IEC 529, IP65.
Key Features and Adjustments: Offers unique features and adjustments for each control system.
Connection Diagrams and Dimensions: Provides detailed connection diagrams and dimensions.
Overview: Provides technical specifications and operational details for CBC-700 and CBC-750 series of clutch and brake controls.
CBC-700 Series: Designed for 24 or 90 VDC clutches and brakes, with adjustable OEX spike duration and anti-overlap time delay.
CBC-750 Series: Offers rapid acceleration/deceleration with constant current output capability.
Connection and Setup: Provides detailed connection diagrams and setup switch configurations.
Appendix: Includes questions and answers on transformer compatibility and control configurations.
Overview: Provides detailed information on Warner Electric's Spring-Set Brakes, specifically the ERS and ERD models.
Specifications: Lists various models of Spring-Set Brakes with part numbers and voltage requirements.
Components: Optional mounting flanges and splined hubs are available.
Modules: Details EM/ERS Spring-Set Brake Modules.
Company Information: Warner Electric is highlighted as a leader in electromagnetic clutch and brake solutions.
Global Presence: Warner Electric operates globally with facilities in North America, Europe, and Asia Pacific.
Additional Information: Includes a disclaimer about the accuracy of the information.
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Catalog excerpts

Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-1

Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes

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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-2

Warner Electric Founded in 1927, Warner Electric has grown to become a global leader in the development of innovative electromagnetic clutch & brake solutions. Warner Electric engineers utilize the latest materials and manufacturing technologies to design long life, easy-to-use clutches and brakes that provide improved accuracy and repeatability. Warner Electric offers the broadest selection of industrial clutches, brakes, controls and web tension systems available from a single manufacturer. Reliable Warner Electric components are used in a wide range of markets including material handling,...

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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-3

Pages Electrically Released Spring-Set Brakes & Unibrakes

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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-4

Packaged Products Benefits Warner Electric Packaged Products come pre-assembled, ready to install right out of the box. Warner Electric Packaged Products consist of a single part number in most cases. One part number to inventory, one part number to track in your engineering system. All Warner Electric packaged products incorporate our Autogap™ mechanism that automatically adjusts for wear. This eliminates the need for maintenance, but more importantly, it ensures the same engagement time cycle after cycle after cycle through the whole life of the unit ensuring consistent product manufacturing...

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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-5

Packaged Performance Products Electromagnetic Clutches and Brakes oltage/Torque Curve Principle of Operation A key feature of Warner Electric brakes and clutches is the method of actuation. Like an electromagnet, they have two basic parts. A magnetic field is generated as soon as the current flows through the magnet coil. This draws the armature into direct contact with the magnet. The strength of the magnetic field is directly proportional to the amount of current applied. Full range torque control from 0 to 100% is as simple as turning the knob on a light dimmer. The benefits of electric actuation...

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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-6

NEMA C-face Clutches, Brakes and Clutch Brake Combinations P-8586-WE Electro Module Individual Clutch and Brake Modules EM Series Modular Components that are Easily Combined □ 5 sizes □ 16 clutch and brake modules □ 16 to 95 lb. ft. torque range Individual modules may be used in combination to form clutches, brakes or clutch/brake packages. Electro Modules can be bolted directly to NEMA C-face motors or reducers, or base mounted for stand alone operation. See P-8586-WE for Service Parts UniModule® One Piece Preassembled Clutches and Clutch/Brakes UM Series C-face or Base Mounted Units □ 5 sizes □...

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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-7

Shaft Mounted Clutches & Brakes Electro Clutches Electro Brakes Shaft Mounted Units EC Series Clutches Pre-Packaged Convenience □ 6 sizes □ 16 to 465 lb. ft. torque range All the features of an electric clutch in a convenient, pre-packaged assembly. Mounts on any through shaft or extended motor shaft. Easy-to-assemble with standard sheaves, pulleys, gears and sprockets. Packaged design. No assembly required. Long life. No maintenance. See P-8587-WE for Service Parts EB Series Brakes Torque Arm Mounting □ 6 sizes □ 16 to 465 lb. ft. torque range Torque arm feature makes Electro Brakes easy to...

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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-8

Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes P-8589-WE Spring-Set Brakes For Power-Off Static Holding and Emergency Stopping Applications WARNING For general use in horizontal shaft applications only. For possible vertical applications, contact technical support. Permanent Magnet Brakes For Power-Off Dynamic Stopping and Cycling Applications □ 5 sizes □ 1.5 to 100 lb. ft. holding torque Designed for static holding. ERS models feature multiple coil springs that force armature and friction faces together to generate braking torque when power is off. The Electromagnet counters...

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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-9

Permanent Magnet Electrically Released Brakes P-8590-WE Electro ModuleC-face Brake Modules EM-FBC Clutch/Brakes Individual Module Components □ 3 sizes □ 10.5 to 56 lb. ft. torque range Used in combination with an Electro Module motor or input clutch module for clutch/brake applications. Electrical power applied to the brake coil nullifies the permanent magnets' force and the brake releases. No springs to limit cycle rates. EM-FBB Brake Modules □ 5 sizes □ 10.5 to 56 lb. ft. torque range Use for brake alone applications. Mounts between a C-face motor and reducer. Recommended for dynamic cycling...

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Introduction to Packaged Performance Products 11/18

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Electrically Released Spring-Set Brakes & Unibrake AC Motor Brakes-12

Electrically Released brakes fall within two categories: Static Engage and Dynamic Stopping. Static engage brakes are similar in function to an automotive parking brake: while they can be used to stop in an emergency, they are primarily to hold a load stationary after the load is already stopped. A static engage brake that is used as an active stopping brake at high cycle rate will wear out quickly. Common industrial static applications are vertical or incline conveyors. The drive and motor may decelerate the conveyor to a stop and then engage the brake to hold the load in position. A second...

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Spring-Set Electrically Released Brakes Spring Set Brakes Robotics ERS Brakes can position and hold robotic equipment. Emergency braking in the event of power loss can prevent damage to equipment. Automated Material Handling Systems ERS Brakes hold rollers and lift mechanisms in place, and lock drive wheels in place. Medical Equipment ERS brakes are used as parking brakes in wheelchairs and holding brakes in medical apparatus such as mammography and cat scan equipment. Overhead Door The ERD can be used in conjunction with a photo eye. In this application, whenever the light beam is broken, voltage...

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For Static Holding and Emergency Stopping Terminals Provide easy electrical connections Advanced corrosion protection Provided for use in the toughest industrial environments. Through holes Standard for flexible mounting. Class H magnet wire For high temperature use. Rugged spline drive For high torque capability with minimal backlash. No accurate axial hub positioning required. Large diameter Through bore allows for drop-through hub attachment. Armature Magnet Tapped holes Standard for flexible mounting. Friction disc Non-asbestos friction material provides consistent torque and long life. Packaged...

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All WARNER ELECTRIC catalogs and technical brochures

  1. ERS VAR-11-01

    2  Pages

  2. WSC Series

    6  Pages

  3. UM Series

    10  Pages

  4. EUM Series

    10  Pages

  5. UM-C Series

    7  Pages

  6. UM-W Series

    8  Pages

  7. EM series

    16  Pages

  8. EB series

    6  Pages

  9. EC series

    7  Pages

  10. MTB series

    10  Pages

  11. ATT series

    6  Pages

  12. TB series

    4  Pages

  13. CB series

    9  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.