Warm-On Electric Underfloor heating - Installation and operation manual
Warm-On Electric Underfloor heating - Installation and operation manual
- Heating mats should never be connected or turned on while coiled. Only cold lead wires can be adjusted in length. Heating wires must not be directly connected or shortened. Use an all-pole disconnection with a minimum 3 mm contact opening.
- Connect multiple heating mats in parallel, not in series. Ensure the braided shield is connected to the PE ground conductor. Install thermostats outside protected zone 2 as per VDE 0100.
- Connect the heating mat to a 230 VAC power supply via an electrical box, following DIN-VDE regulations. Qualified electricians must perform installations.
- Do not exceed the thermostat's amperage with parallel-connected mats. Avoid crossing or folding heating wires. Maintain a minimum bending radius of 30 mm.
- Use a ground fault circuit breaker (30mA) for operation. Do not exceed 120 N on termination joints. Avoid installing over expansion joints.
- Minimum installation temperature is +5°C. Do not install through or behind insulation, under furniture, or in ceilings. Maintain specified distances from walls and conductive parts.
- Measure and record resistance before and after installation. Ensure subfloor is even, secure, and clean. Level uneven subfloors before installation.
- Use certified materials for underfloor heating systems. Install cables in separate corrugated tubes as per DIN EN 61386-1. Do not expose mats to temperatures above 80°C.
- The product is guaranteed to be free from material defects. Damage from incorrect handling or installation is not covered.
- Ensure compliance with technical standards for thermal insulation to avoid high energy consumption. The subfloor must be suitable for installation, and the heating cables must be fully covered by leveling compound or tile adhesive.
- Installation must comply with local construction standards, electrical codes, and the latest VDE standards (e.g., VDE 0700 Part 753, VDE 0700 Part 701, and DIN VDE 1264-3). Ensure thermal insulation is up to date with the latest technical standards to limit energy consumption.
- The subfloor must be even, secure, solid, and have appropriate load capacity. It should be dry, clean, and free of grease, dust, and sharp objects. If uneven, level it with a self-leveling compound before installing the heating mat to avoid air cavities. The heating mat should not be installed on ceilings or over building expansion joints. The mat must be fixed using dowels to prevent movement during screed application.
- Maintain a safety distance of 4-6 cm between the mat turnings, with a minimum of 3 cm. Avoid dropping sharp objects or stepping on the heating cables. Use soft-soled shoes and cover the mat with protective boards during installation. The heating mat should not be exposed to temperatures above 80°C.
- Prepare separate channels for power supply wires, cold leads, and temperature sensors. The sensor should be centrally positioned between two heating conductors. A ground fault circuit breaker (30 mA) is required. Ensure the sensor can be easily removed from the conduit before screed and floor covering installation.
- For PVC and carpet finishings, cover the heating mat with 5-10 mm of leveling material. Ensure the thermal conductivity of the surface covering is appropriate. Insulation values should not exceed those specified under thermostat installation and floor construction.
- The document provides detailed instructions for the installation of an electrical underfloor heating system. It emphasizes the importance of not damaging the heating conductor insulation during the application of tile adhesive or spattling compound. The heating wire must be fully covered, and adjustments can be made by lifting and pressing the mat back into place. For different floor coverings like PVC or carpet, a self-leveling floor compound of 5-10 mm is required. The heat transition coefficient should not exceed Rl= 0.15 m²K/W, and the material must withstand temperatures of at least 50°C.
- The installation requires an electrical thermostat and a power supply distribution cable. A corrugated tube is used for the temperature sensor or cold lead, which should not be installed in the same tube. A separate recessed electrical box is needed if multiple heating mats are connected to one thermostat.
- All electrical connections must be performed by a professional electrician in compliance with national laws and regulations. The local power supply should be disconnected before installing or checking the thermostat. Only plastic electrical wall mounting boxes should be used.
- The manufacturer offers a 30-year warranty, provided the product is used as intended, operated according to the manufacturer's instructions, and shows no mechanical damage. Warranty claims require a completed test record and guarantee card.
- The WARMON fit heating mat consists of a double-core heating cable on a fibreglass mesh, with a metallic sheath for mechanical strength and safety. The heating mat is equipped with a power-supply cable and a reliable coupling.
- The document includes detailed specifications for various models of the WARMON CLASSIC heating mat, including dimensions, power ratings, and resistance values.
- The document provides detailed specifications for various heating products under the brands IC, WARMON CLASSIC, WARMON CLASSIC+, and WARMON ULTRA. Each product is listed with its model number, dimensions, power output in watts, resistance in ohms, and current in amperes at +20°C. The products are categorized by their power density, such as 150 W/m², 160 W/m², and 200 W/m².
- IC (150)-1200-8.00: 1200 W, 42.6 Ω, 5.4 A
- WARMON CLASSIC+ (160)-160-1.00: 160 W, 320.8 Ω, 0.72 A
- WARMON ULTRA (200)-200-1.00: 200 W, 264.4 Ω, 0.87 A
- The document includes a disclaimer stating that all information is believed to be reliable and correct to the best of the company's knowledge. However, modifications, mistakes, and printing errors do not justify claims for compensation. Liability is governed by the general terms and conditions, and specifications are subject to change without prior notice.
Catalog excerpts
1 ELECTRIC UNDERFLOOR HEATING MATS rEN INSTALLATION & OPERATION MANUAL INSTRUCTIONS D‘INSTALLATION Secure 3600V Tested under 15-times load
Open the catalog to page 1
INHALT Allgemeine Hinweise zur Verlegung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Verlegeplan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Vorsichtsmaßnahmen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Open the catalog to page 2
ALLGEMEINE HINWEISE ZUR VERLEGUNG • ie Heizmatte niemals in aufgerolltem Zustand in Betrieb nehmen oder an das Netz D anschließen. • der Verlegung dürfen nur die Kaltleiteranschlussleitungen gekürzt oder verlängert Bei werden. • Heizleitungen selbst dürfen weder direkt an das Netz angeschlossen noch gekürzt Die werden. • der Zuleitung ist eine Sicherung mit einer Kontaktöffnung von mind. 3 mm zu installieren. In • ie Heizmatte immer nur parallel und nicht in Reihe verdrahten. D • ie Schutzumflechtung der Anschlussleitung ist an die Erdungsmaßnahme (PE-Leiter) D anzuschließen. • ie Installation...
Open the catalog to page 3
• er Boden, auf dem die Heizeinheit aufgebracht wird, darf auf keinen Fall in seiner D Oberfläche wechseln. Andere Untergründe als Estrich sind nicht erlaubt. • ie Heizmatte darf nicht in Decken eingebaut werden. D • ls Lieferant garantieren wir für einwandfreies Material. Für Fehler, die durch A unsachgemäße/n Handhabung bzw. Einbau entstehen, übernehmen wir keine Haftung. • er Boden, auf dem die Heizeinheit aufgebracht wird, muss eben, sicher, fest und D ausreichend belastbar sein. Die Oberfläche muss trocken, sauber und frei von Fett, Staub und scharfen Gegenständen sein. • ollte der Unterbau...
Open the catalog to page 4
GENERAL INFORMATION TO INSTALLATION • ever electrically connect or turn the heating mats on while coiled. N • nly the heating mat cold lead wires are allowed to be lengthened or shortened during the O installation. • ever electrically connect or shorten the heating wires. N • lways install the electrical underfloor heating mat strictly using an all pole disconnection A (e.g. relay, power contacter) with a contact opening of minimum 3 mm. • ultiple heating mats must be connected parallel in a recessed electrical box. M • lways connect the braided shield or screen to the PE ground conductor. A...
Open the catalog to page 5
Products that have been mechanically damaged due to incorrect connection or due to disregard of the terms of operating rules and servicing, are not subject to warranty repairs, replacement or return. • The subfloor should be even, secure, solid and with an appropriate load capacity. The surface has to be dry, clean, free of grease, dust and sharp objects. • If the subfloor is uneven, it is necessary to level it, using a self-leveling floor compound before installation of the heating section in order to avoid air cavities underneath the heating section. • The heating cables must be completely...
Open the catalog to page 6
INFORMATIONS GÉNÉRALES CONCERNANT L‘INSTALLATION Ne branchez ou n‘allumez jamais la natte chauffante lorsqu‘elle est enroulée. • eule la liaison froide de la natte chauffante peut être allongée ou raccourcie lors de S l‘installation. • es câbles chauffants ne doivent jamais être directement connectés au réseau ni raccourcis. L • oujours installer la natte de chauffage électrique au sol en utilisant exclusivement un T disjoncteur à coupure simultanée (type contacteur de puissance) avec une ouverture de contact d’au moins 3 mm. • es nattes chauffantes multiples doivent être branchées en parallèle...
Open the catalog to page 7
• ssurez-vous toujours que tous les travaux électriques sont réalisés par des personnes A qualifiées conformément aux normes de construction locales, aux codes électriques et aux dernières normes VDE (par exemple VDE 0700 Part 753, VDE 0700 Part 701 et DIN VDE 1264-3). • our limiter votre consommation énergétique, assurez-vous d’avoir une isolation thermique P au sol en conformité avec les normes techniques les plus récentes. • e sol sur lequel est installée la natte chauffante doit être uniforme. Les supports autres que L la chape ne sont pas autorisés. • ‘installez jamais la natte chauffante...
Open the catalog to page 8
VERLEGEPLAN Erstellen Sie sich einen Verlegeplan für die Heizmatte und notieren Sie sich die heizungsfreien Zonen an den raumumschließenden Wänden. Die Heizmatte muss mindestens einen Abstand von 30 mm zu leitfähigen Teilen des Gebäudes haben (z.B. Wasserleitungen). INSTALLATION PLAN Draw the layout of the electrical underfloor heating mat and write down the zones free of the heating mat and spacings at the surrounding walls. The distance of the electrical heating mat and any conductive parts of the building have to be at a minimum of 30 mm (f or example, water pipe). PLAN D‘INSTALLATION Dessinez...
Open the catalog to page 9
UNTERGRUND VORBEREITEN Der Boden, auf dem die Heizeinheit aufgebracht wird, muss eben, sicher, fest und ausreichend belastbar sein. Vor dem Verlegen der Heizmatte auf dem Estrich, muss der Untergrund sauber, trocken, fest, staubund schmutzfrei sein. Sollte der Unterbau uneben sein, so ist dieser vor der Verlegung der Heizelemente zu nivellieren, sodass Hohlräume unterhalb der Heizleitung vermieden werden. Bewegungsfugen in der Unterkonstruktion dürfen auf keinen Fall mit dem Flächenheizelement überbrückt werden. SUBFLOOR PREPARATION The subfloor should be even, secure, solid and with an appropriate...
Open the catalog to page 10All Warm-On catalogs and technical brochures
Installation manual insulation36 Pages
Installation manual Ecotwin s16 Pages
Installation manual EcoPro16 Pages
Installation manual AluPro16 Pages
OneKeyElectro84 Pages
- Drum heater
- Industrial drum heater
- Freeze protection heating cable
- Belt drum heater
- Electric drum heater
- Self-regulating heating cable
- Plastic drum drum heater
- Oil drum heater
- Food drum heater
- Liquid drum heater
- Steel keg drum heater
- Chemical drum heater
- Resistive heating cable
- Barrel drum heater
- Drum heater with thermostat
- Paint drum heater
- Viscous product drum heater
- Temperature gradient drum heater