Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production
12Pages

{{requestButtons}}

Catalog excerpts

Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 1

Effective surface cleaning for boards, panels and laminates Combi Sword Brushes for industrial panel production

Open the catalog to page 1
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 2

Convincing, effective solutions – Wandres guarantees for clean product surfaces Typical cleaning applications After sawing After edge processing During the sawing process large Particles, chips and fine dust partiamounts of fine, very hard dust particles cles may scratch the surfaces and will occur that need to be removed need to be removed entirely. reliably before further processing. After drilling and milling Particles gather within bore holes and grooves. They may disturb subsequent production processes.

Open the catalog to page 2
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 3

During production of high-end boards and panels, product surfaces need to be dust-free. Particles and dust may lead to a considerable loss in quality during downstream processing. Wandres Combi Sword Brushes provide for an effective and reliable cleaning process within modern production lines. View applications After sanding Before lacquering Before stacking Even very fine sanding dust may disturb the application of decorative films and lead to particle inclusions. Flawless surfaces are a must if high-end furniture parts need to be lacquered or powder-coated. Contaminated conveying systems...

Open the catalog to page 3
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 4

Flexible, intelligent systems – Wandres thinks outside the box Reliable removal of dust and minute particles from surfaces calls for p rofessional and innovative solutions. Sword Brush technology Sword Brushes always wipe transversally across the subject surface. Particles adhere to the brush filaments and are transported towards the suction connections at the deviation of the brush. Here, a roto-rack and compressed air nozzles will remove the particles from the brush so that they are disposed of by the suction system. The Ingromat® system uses capillary attraction to bind particles to the...

Open the catalog to page 4
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 5

Ingromat® system provides for optimal results 2 Micro-moistening of linear brush with Ingromat® Cleaning of product surface Self-cleaning mechanism of linear brush The Ingromat® sprayer applies a thin film of Ingromat® antistatic cleaning liquid onto the filament tips. The linear brush wipes transversally across the surface. It binds particles to its micro-moistened filaments transporting them safely towards the suction system. A rotating rack and compressed air nozzles provide for a constant cleaning mechanism of the filaments so that they can absorb new particles. Pressure buffer exerts...

Open the catalog to page 5
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 6

Cleaning of furniture panels Custom solutions are created for each specific cleaning task: cleaning from one or from both sides, either with or without air technology and regardless of whether panels have bore holes or surfaces are flat, s tructured or profiled. Brush cleaning technology: 2 x Sword Brush BIX 51 Air technology: Suction Channel TOM 51 Combi Sword Brush Una H-X 121 with TOM 51 The modular system of the Combi Sword Brush is highly adaptable and offers flexible solutions. Up to four cleaning modules can be combined and mounted on one adjustment unit. Before cleaning Precision...

Open the catalog to page 6
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 7

Profiled or structured panels Combi Sword Brush Una H-XL 723 with Tornado Channel TKR 200 The Tornado Channel TKR 200 with electrically driven, rotating Tornado Nozzles eliminates particles and dust, for instance from decorative grooving or sanding marks, using compressed air. Panels with bore holes Combi Sword Brush Una H-ZL 821 with Tornado Channel TKF 200 The Power Nozzles of the Tornado Channel TKF 200 emit a jet of compressed air which strikes the panel surface at a slight angle and dislodges particles from bore holes and grooves. Edge cleaning Edge cleaning with KR 10 The edge...

Open the catalog to page 7
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 8

Cleaning of floor laminates During the production of floor laminates, large amounts of fine dust o ccur. The dust is abrasive and has accumulated high levels of e lectrostatic charge. Combi Sword Brushes remove this laminate dust extremely effectively. Cleaning during transverse processing Floor panels are cleaned by the Combi Sword Brush Una X 125 before the panel turner using a brush cleaning process. After turning, the upper surfaces of the panels, decisive for product quality, are cleaned by a Combi Sword Brush Una H-RL 316. The Tornado Channel TKR 200 and the Sword Brush BIZ 202 are...

Open the catalog to page 8
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 9

Cleaning of chipboard Edge trimming of laminated chipboard generates particles, splinters and cover layer fragments. A combination of brush cleaning with contactless cleaning using air technology prevents particle-related false positives during camera inspection. Air technology on both sides: Tornado Channel TKRB 405 Sword Brush technology: wiping from above BIF 51 with flexible pressure buffer wiping from below BIX 51 with pressure buffer Touch control element TSE 51 Combi Sword Brush UNA H-XFT 621 Two Sword Brushes remove edge trim and cover layer fragments at the infeed. The flexibly...

Open the catalog to page 9
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 10

Skilled and experienced Wandres produces high quality Product development Production with modern CNC machines Pre-assembly in cleanroom environment Final assembly, construction of control unit

Open the catalog to page 10
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 11

Wandres GmbH micro-cleaning develops and produces reliable and low-maintenance cleaning systems for continuous processes in i ndustrial production. Innovative technology and quality excellence have earned the respect of key players in furniture, automotive and p ackaging industries across the world. Wandres delivers the best c leaning technology worldwide wherever particles and dust cause flaws and ejects during industrialproduction. r Robot assisted cleaning of three-dimensional surfaces e.g. vehicle bodies Cleaning of endless materials e.g. coils, strip, film and foil webs Cleaning of...

Open the catalog to page 11
Effective surface cleaning for boards, panels and laminates | Combi Sword Brushes for industrial panel production - 12

% Germany Wandres GmbH micro-cleaning Im Gewerbepark 8 79252 Stegen Tel. +49 7661 9330-0 Fax +49 7661 9330-30 sales@wandres.com www.wandres.com USA Wandres Corporation 719 W. Ellsworth Rd., Suite 7 Ann Arbor, MI 48108 Tel. +1 734 214 9903 Fax +1 734 214 9906 sales@wandresusa.com China Wandres Cleaning Machinery (Shanghai) Co., Ltd. 755B, Tower 3, No. 88 Keyuan Road, Pudong, Shanghai, China 201203 Tel: +86 21 68520069 Fax: +86 21 68520052 china@wandres.com

Open the catalog to page 12

All Wandres GmbH micro-cleaning catalogs and technical brochures