Concrete Reclaimers CONSEP Brochure

Product catalog summary

Introduction
The CONSEP® 5000 is a concrete reclaimer designed for the recovery of residual concrete and wash water from truck mixers and concrete pumps. It addresses environmental standards by focusing on pollution prevention, waste water recirculation, and recycling of aggregates.

Specifications
- Maximum recycling capacity: up to 20m3/h of normal diluted concrete.
- Separation of solid fines up to 0.15mm.
- Designed for concrete plants with high efficiency and reliability.

Reclaiming Solutions
1. CONSEP® 5000 S: Discharges 1 vehicle, capacity of 5 vehicles per hour with 1m3 returning concrete each.
2. CONSEP® 5000 L: Discharges 2 vehicles, capacity of 10 vehicles per hour with 1m3 returning concrete each.
3. CONSEP® 5000 T: Discharges 4 vehicles, capacity of 20 vehicles per hour with 1m3 returning concrete each.

Benefits
- Patented modular SINT® engineering polymer components.
- Energy savings and low wash water consumption.
- Low maintenance with non-stick, wear-resistant components.
- Total feed control on discharging vehicles.

Features
- Screw with non-stick wear-resistant coating.
- Bottom bearing assembly and trough with non-stick liner.
- Galvanised fabricated parts for high corrosion resistance.
- Visual inspection and easy access with control panel.

Economic Analysis
Comparison of plant purchase and running costs for different models (S, L, T) based on vehicle discharge and washing capacity.
- Running costs include energy, wash water, spares, and maintenance labour.
- WAM® models are used as a benchmark for cost analysis.

Conclusion
The CONSEP® 5000 offers innovative and cost-saving solutions for concrete reclaiming, with various configurations to meet different operational needs, ensuring high efficiency and compliance with environmental standards.

Catalog excerpts

SOLIDS-LIQUID SEPARATION CONSEP® Concrete Reclaimers PATENT PENDING

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The CONSEP® 5000 is used for the recovery of residual concrete and wash water from truck mixers/concrete pumps returning to the plant. The CONSEP® 5000 is the answer to the latest environmental standards concrete manufacturers need to comply with today, in particular regarding: • Environmental impact • Pollution prevention • Recirculation of waste water • Recycling of separated aggregates • Maximum recycling capacity (of normal diluted concrete) up to 20m3/h • Separation of solid fines up to 0.15mm Designed for application in concrete plants, CONSEP® 5000 excels through its efficiency, reliability...

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3 solutions for maximum reclaiming efficiency CONSEP® 5000 S Discharging of 1 vehicle Capacity: 5 vehicles per hour with 1m3 returning concrete each CONSEP® 5000 L Discharging of 2 vehicles Capacity: 10 vehicles per hour with 1m3 returning concrete each CONSEP® 5000 T Discharging of 4 vehicles Capacity: 20 vehicles per hour with 1m3 returning concrete each

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Benefits • PATENTED innovative modular SINT® engineering polymer components • Energy savings thanks to reduced running time • Low consumption of wash water • Low maintenance, easy and quick • Non-stick SINT® engineering polymer components resistant to abrasion • Total feed control on discharging vehicles Features & Benefits Screw with non-stick wear-resistant coating Bottom bearing assembly Trough with non-stick wear-resistant liner Galvanised fabricated parts

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Benefits • Perfect aggregate washing • High efficiency in solids-liquid separation thanks to large water volume in the version with screw feeder • Different configurations satisfy various needs: CONSEP® 5000 with or without screw feeder • High resistance to corrosion of all fabricated parts Feed control batcher Aggregate filter Visual inspection and easy access Control panel ACCESSORY STANDARD EQUIPMENT

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Analysis of Economic Convenience CONSEP® 5000 - Model S PLANT PURCHASE COSTS CONSEP® 5000 - Model L CONSEP® 5000 - Model T - Discharge and washing of 8 vehicles per day - Discharge and washing of 16 vehicles per day - Discharge and washing of 24 vehicles per day Index (WAM® = 100) Impact of running costs and waiting vehicles

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Analysis of Economic Convenience PLANT RUNNING COSTS CUMULATIVE COSTS IN 5 YEARS COMPARISON BETWEEN WAM® MODELS Running Costs WAM® Screw Inclined Drum Energy for running empty 100% 300% 100% Wash water 100% 137% 167% Spares per year 100% 500% 0% Maintenance labour 100% 300% 200% Running Costs WAM® Screw Inclined Drum Energy for running empty 100% 100% 100% Wash water 100% 118% 167% Vehicle downtime NO NO YES Spares per year 100% 250% 100% Maintenance labour 100% 400% 400% Index (WAM® = 100) Index (WAM® = 100) WA M ® mod S = 100

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