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PILOT III 2K

PILOT III 2K
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PILOT III 2K

Product catalog summary
Introduction
The document is an operating manual for the PILOT III 2-K, a two-component spray gun by WALTHER Spritz- und Lackiersysteme GmbH. It includes assembly tools, spare parts, and compliance declarations.
Compliance Declaration
The spray gun meets essential safety and health requirements. Unauthorized modifications or improper use void the declaration. It is intended for integration into other devices and must not be operated until the final product's compliance is confirmed.
Specifications
The spray gun is designed for processing sprayable two-component materials, particularly suitable for water-soluble adhesives in the upholstery and foam industries. It meets the explosion protection requirements of Directive 2014/34/EU (ATEX).
Technical Description
Component A (adhesive) is fed through a 6 mm hose, and Component B (activator) through a 4 mm hose. Mixing occurs in the spray jet. Material pressure for Component A is 1.0 - 1.5 bar, and for Component B is 0.3 - 0.8 bar.
Safety Instructions
Warnings include not exceeding 6 bar air pressure and ensuring proper grounding. Users must wear protective gear and ensure the work area is free from fire hazards. The spray gun should not be directed at people or animals.
Operation
Before operation, ensure air and material pressures are set. After use, the system must be depressurized. A spray pattern test should be conducted when first using the gun or after maintenance.
Maintenance and Troubleshooting
Regular cleaning and inspection are required. The manual provides guidance on routine and thorough cleaning, as well as troubleshooting common issues.
Disposal and Technical Data
Proper disposal methods are outlined, and technical data is provided to ensure compliance with operational standards.
Procedures
  • Material Nozzle and Air Cap Replacement: Detailed steps for disassembling and reassembling the nozzle and air cap are provided, emphasizing the need to replace the entire nozzle insert to maintain spray quality.
  • Material Needle Replacement: Instructions for replacing needles for both A and B components, including specific measurements for reassembly.
  • Cleaning: Regular cleaning is crucial for maintaining the spray gun's functionality. Specific cleaning agents are recommended, and certain substances are prohibited due to potential damage.
Troubleshooting
Common issues such as dripping or irregular spray patterns are addressed with solutions like cleaning or replacing specific parts.
Technical Data
The document lists detailed technical specifications, including nozzle sizes, air consumption rates, and compliance with EU directives.
Declaration of Conformity
The spray gun complies with EU safety requirements, and any modifications without consultation invalidate this declaration.
Grounding and Improper Use
Ensure the spray gun is grounded using a conductive air hose with a maximum resistance of 106Ω. The spray gun should only be used as specified and not for spraying on people or animals or with liquid nitrogen.
Connection of Input Lines
Connect air hoses and fill material pressure tanks. Adjust air pressure and ensure no air remains in the material hose before operation.
Cleaning
Shut off all inputs before cleaning. Use recommended cleaning solutions and avoid solvents that can damage the gun. Regular cleaning is essential for maintaining efficiency.
Disposal
Dispose of cleaning substances according to laws and manufacturer instructions to avoid health hazards.
Recommendations
The document recommends using repair kits for parts subject to wear and emphasizes the importance of not reusing worn needle packings to ensure device functionality and sealing.
Lubrication and Maintenance
Regular lubrication is essential for the spray gun's components, including the needle, needle spring, sliding parts, and internal moving parts. Use acid-free, non-resinous grease applied with a brush. Reassemble the spray gun in reverse order after lubrication.
Periodic Cleaning
Clean the spray gun without disassembly by filling the material tanks with a suitable detergent and operating the gun until clean detergent is sprayed. Ensure the system is depressurized before the next use.
Product Range
WALTHER PILOT offers a variety of spray guns, tanks, agitator systems, airless equipment, and protective systems for various applications.
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Catalog excerpts

PILOT III 2K-1

Betriebsanleitung / Operating Instructions Instructions de Service / Istruzioni per I’uso Zweikomponenten-Spritzpistole / Two-Component-Spray Gun Pistolet de pulvérisation à deux composants Pistola a spruzzo per due compone

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PILOT III 2K-4

Konformitatserklarung Wir, der Geratehersteller, erklaren in alleiniger Verantwortung, dass das Produkt in der untenstehenden Beschreibung den einschlagigen grundlegenden Sicherheits- und Gesundheitsanforderungen entspricht. Bei einer nicht mit uns abgestimmten Anderung an dem Gerat oder bei einer unsachgemaRen Verwendung verliert diese Erklarung ihre Gultigkeit. Angewandte Normen und Richtlinien EG-Maschinenrichtlinien 2006/42/EG 2014/34/EU (ATEX Richtlinien) DIN EN ISO 12100 DIN EN 1953 DIN EN 1127-1 Spezifikation im Sinne der Richtlinie 2014/34/EU Bevollmachtigt mit der Zusammenstellung der...

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PILOT III 2K-6

1 Allgemeines 1.1 Kennzeichnung des Modells Modell: Hersteller: WALTHER Spritz-und Lackiersysteme GmbH Kärntner Str. 18-30 D-42327 Wuppertal Tel.: 0202 / 787-0 Fax: 0202 / 787-2217 www.walther-pilot.de • Email: [email protected] Bestimmungsgemäße Verwendung Die Handspritzpistole PILOT III 2-K dient ausschließlich der Verarbeitung spritzbarer Zweikomponenten-Medien. Da sämtliche materialführenden Teile aus Edelstahlrostfrei gefertigt sind, eignet sich das Präzisions-Sondermodell PILOT III 2-K vorzüglich zum Auftrag wasserlöslicher Zweikomponenten-Klebstoffe in der Polstermöbel- und Schaumstoffindustrie....

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PILOT III 2K-7

Achtung Das Piktogramm und die Dringlichkeitsstufe “Achtung“ kennzeichnen eine mögliche Gefahr für Sachwerte. Mögliche Folgen: Beschädigung von Sachen. Hinweis Das Piktogramm und die Dringlichkeitsstufe “Hinweis“ kennzeichnen zusätzliche Informationen für das sichere und effiziente Arbeiten mit der Spritzpistole. Allgemeine Sicherheitshinweise Die einschlägigen Unfallverhütungsvorschriften sowie die sonstigen anerkannten sicherheitstechnischen und arbeitsmedizinischen Regeln sind einzuhalten. • Benutzen Sie die Spritzpistole nur in gut belüfteten Räumen. Im Arbeitsbereich ist Feuer, offenes Licht...

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PILOT III 2K-8

Bevor Sie die Spritzpistole in Betrieb setzen können, müssen folgende Voraussetzungen erfüllt sein: • Der Zerstäuberluftdruck muss an der Spritzpistole anstehen. • Der Materialdruck muss an der Spritzpistole anstehen. Materialdruck regulieren Den Materialdruck können Sie nur an der Pumpe oder am Druckbehälter regulieren. Beachten Sie dabei die Anweisungen und Sicherheitshinweise des Herstellers. Spritzpistole umrüsten / Instandsetzung Achtung Der Materialdruck darf nicht höher eingestellt sein als 6 bar. Der Luftdruck darf 6 bar nicht überschreiten, da sonst kein funktionssicherer Betrieb der...

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PILOT III 2K-9

Undichte Nadelpackung austauschen (A-Komponente) 1. Bauen Sie die Materialnadel gemäß „Materialnadel wechseln (A-Komponente)“ aus. 2. Schrauben Sie die Stopfbuchse (Pos. 32) aus dem Pistolenkörper aus (SW 11). 3. Entfernen Sie die Nadelpackung (Pos. 31) aus dem Pistolenkörper. Der Einbau erfolgt in umgekehrter Reihenfolge. Undichte Nadelpackung austauschen (B-Komponente) 1. Bauen Sie die Materialnadel gemäß „Materialnadel wechseln (B-Komponente)“ aus. 2. Ziehen Sie die Nadelpackung (Pos. 12) aus dem Pistolenkörper aus. Verwenden Sie hierzu einen festen Draht, dessen Ende zu einem Haken umgebogen...

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PILOT III 2K-10

6.3 Routinereinigung Bei Materialwechseln oder Arbeitsende konnen Sie die Spritzpistole auch reinigen, ohne diese dabei zerlegen zu mussen. Reinigen Sie den PTFE -beschichteten Pistolenkorper mit einem weichen Tuch. Um die Routinereinigung durchfuhren zu konnen, mussen Sie die folgenden Arbeitsschritte durchfuhren: 1. Befullen Sie die gesauberten Materialbehalter mit einem zum verspritzten Material passenden Reinigungsmittel. 2. Setzen Sie die Spritzpistole in Betrieb, (siehe 5.2 Inbetriebsetzen). 3. Setzen Sie die Spritzpistole erst auier Betrieb, wenn diese nur noch klares Reinigungsmittel...

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PILOT III 2K-11

Declaration of Conformity Exploded Drawing 2 Listing of Replacement Parts 22 5.2 Requirements at the Start and Finish of Operation 27 We, the manufacturers of the equipment, hereby declare under our sole responsibility that the product(s) described below conform to the essential safety requirements. This declaration will be rendered invalid if any changes are made to the equipment without prior consultation with us. Applied Standards and Directives EU-Mechanical Engineering Directives 2006/42/EC 2014/34/EU (ATEX Directives) DIN EN ISO 12100 DIN EN 1953 DIN EN 13463-1 Part marking...

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PILOT III 2K-13

1.1 Identification of Model Version Model: Manual Spray Gun PILOT III 2-K Manufacturer: WALTHER Spritz- und Lackiersysteme GmbH Grounding / Equipotential Bonding Measures must be taken to ensure that the spray gun is sufficiently grounded (earthed) by means of a conductive air hose (maximum resistance 106Q). 1.3 Improper Use The spray gun must not be used for purposes other than those laid down in the above section 1.2 Normal Use. Any other form of use is prohibited. Improper use includes • the spraying of material on persons and animals • the use of liquid nitrogen. Bore for component...

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PILOT III 2K-14

General Safety Instructions All applicable accident prevention rules and regulations as well as other recognised industrial safety and health rules and regulations must be observed at all times. • Use the spray gun only in well-ventilated rooms. Fire, naked flames and smoking are strictly prohibited within the working area. WARNING - during the spraying of flammable materials (e.g. lacquers, adhesives, cleaning agents, etc.), there is an increased risk to health as well as an increased risk of explosion and fire. Measures must be taken to ensure that the spray gun is sufficiently grounded (earthed)...

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PILOT III 2K-15

Attention The material pressure should not exceed 6 bar. The air pressure should not exceed 6 bar. Otherwise the operational reliability of the spray gun will be impaired. Warning It is important to remember to relieve the spray gun of all pressures when work is terminated. Lines left under pressure may burst and the released material may injure any persons in the vicinity. Spray Pattern Test Spray pattern tests should be performed whenever: • the spray gun is taken into operation for the first time • the spraying medium has been changed • the spray gun was taken apart for maintenance or repair...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.