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Catalog

Product catalog summary

Overview: The document is a catalog from Walther Pilot, a company specializing in coating, marking, and adhesive systems. It highlights various products and systems designed to optimize the spraying process, emphasizing material savings and environmental protection.

Main Sections:

Coating Systems: Includes a range of manual and automatic spray guns, such as the PILOT Premium, Maxi, Mini, Trend, and XIII models. These guns are designed for different applications, offering features like HVLPPlus technology for high transfer efficiency and ergonomic designs for user comfort.
Marking Systems: Features automatic spray guns and accessories for precise marking applications.
Adhesive Application Systems: Offers spray guns for solvent-based and dispersion adhesives, as well as extrusion guns and complete adhesive spraying systems.
Material Transfer Systems: Describes pressure tanks, agitators, and accessories for efficient material handling and transfer.
Spray Booths: Details energy-saving spray booths and filtration systems designed to optimize the spraying environment and reduce overspray.
Miscellaneous: Includes information on solvent recovery, health and safety, and additional accessories to enhance the spraying process.

Key Features and Innovations:

Eco-Friendly Products: Many products are designed to save materials and protect the environment, such as the HVLPPlus spray guns that offer high transfer efficiency.
Comprehensive System Solutions: Walther Pilot provides complete solutions for the spraying process, including control units, conveyors, and drying systems.
High-Quality Manufacturing: The company emphasizes precision and customer benefit, with production facilities in Germany ensuring high standards.

Conclusion: Walther Pilot offers a wide range of high-quality tools and systems for coating and spraying applications, focusing on efficiency, environmental protection, and user comfort.

Overview of Spray Guns and Coating Systems

This document provides detailed specifications and descriptions of various spray guns and coating systems, focusing on their applications, features, and configurations.

1. Airless and AirCoat Spray Guns

WAGNER Airless Guns: The AG 14 F and G 15 models are standard airless spray guns with material pressure capacities of up to 270 bar and 530 bar, respectively. They feature integrated material filters and swiveling material connections.
WAGNER AirCoat Guns: Available in 160 bar or 250 bar versions, these guns are suitable for both solvent- and water-based paints. They are lightweight and feature ergonomic handles and slotted filters.

2. Special Spray Guns

PILOT Premium AR: Designed for abrasive media, featuring stainless steel nozzles and needles.
PILOT Twin: Suitable for low-viscosity materials, with various nozzle insert options.
PILOT IV EM: For viscous materials, equipped with a plastic gravity-feed cup.
PILOT IX: Used with oil, gasoline, and kerosene mixes, featuring an adjustable spray head.

3. Spray Guns and Coating Systems with Pressure Tanks

Material Pressure Tanks: Available in galvanized or stainless steel, with sizes ranging from 12 to 60 liters. They include hose packages and optional agitators.
Standard Systems: Include MDG and LDG series tanks, with options for manual, air-powered, or electrically powered agitators.

4. Spray-Coating Systems with Pumps

SprayPak Systems: Compact units with diaphragm pumps, pressure regulator valves, and hose sets. They are designed for transferring materials from drums to spray guns.

5. Special-Purpose Coating Systems

TR-2 Separating Agent System: Includes a lightweight pressure tank and PILOT Twin spray gun with HVLP air cap technology.
Coating System for Ceramics: Features a material pressure tank and PILOT Premium AR spray gun, suitable for ceramics, enamel, and engobe applications.

6. Automatic Spray Guns

PILOT WA 900 Series: Modular system with stainless steel parts, offering various nozzle inserts and adapter plates for different media types.

Conclusion

The document provides comprehensive information on the specifications and applications of various spray guns and coating systems, highlighting their versatility and adaptability for different industrial needs.

Overview: The document provides detailed specifications and descriptions of various spray guns and coating systems offered by WALTHER PILOT. It includes information on different models, their features, and applications, focusing on automatic spray guns, marking systems, and pressure tanks for material supply.

Spray Guns and Coating Systems: The document outlines several series of spray guns, including the PILOT WA 905, WA 700, WA XV, and others. Each series is designed for specific applications, with variations in control (internal or external), material compatibility, and nozzle sizes. The HVLPPlus nozzle/air cap system is highlighted for its efficiency and material savings, achieving a transfer efficiency of up to 88%.

Automatic Spray Guns: The PILOT WA series offers models for both standard and HVLP applications, with options for recirculation systems and abrasive media. The document details the construction materials, such as stainless steel, and the availability of various nozzle sizes to suit different spraying needs.

Marking Systems: The document describes marking systems like the PILOT Signier and PILOT WA 200, which are suitable for precise marking tasks. These systems feature options for round or wide-jet air caps and are available in versions with flushing functions for cleaning.

Pressure Tanks: WALTHER PILOT provides stainless steel pressure tanks for secure storage and transfer of paints, inks, and cleaning agents. These tanks are compatible with various spray guns and are designed to ensure safe and efficient material handling.

Materials and Accessories: The document mentions different types of marking paints and inks, highlighting their characteristics and applications. It also lists available accessories, such as nozzle filters and cleaning needles, to enhance the functionality of the spray systems.

Paint and Thinner Specifications:
Various paint shades are available, including fluorescent magenta, white, red, and green, with the corresponding thinner WPV 0222.

Special Fittings:
Fittings are available for air pressure regulation in simple systems and for pressure tanks used in marking systems. Specific models and inquiries are required for details.

Marking Systems:
Containers for marking systems range from 1-liter cans to 10-liter buckets, compatible with different pressure tank types. Non-contact marking systems are used for various industrial applications, such as inspecting weld seams and marking for logistics.

Spray Systems:
Several models are available, including Select 1 System/Model V 45 for 3,500 dots and Select 3 System/Model V 1000 for 70,000 dots or 4,500 meters of lines. These systems include components like spray guns, solenoid valves, and hose packages, with optional features for integration into production lines.

Flushing Valve:
A flushing valve is available for spray nozzle and air cap cleaning, ensuring efficient cleaning with low consumption.

Technology and Applications:
Different marking blocks are available for various industries, with marking heights ranging from 3 to 200 mm and printing speeds up to 180 m/min. Applications include quality control and marking for installation.

Spray Guns for Adhesives:
Various spray guns are designed for solvent-based and dispersion adhesives, with options for different nozzle inserts and configurations. Models include PILOT III-K, PILOT WA XV, and PILOT Premium-K, each with specific features for adhesive application.

Adhesive Application Systems:
Systems are available for material-saving applications, with expertise in VOC guidelines compliance. Automatic spray guns like PILOT WA 703-K and PILOT Signier are designed for precise adhesive application.

Overview: The document provides detailed specifications and options for various types of agitators and material pressure tanks, including their components, capacities, and configurations. It also outlines the standards and certifications adhered to in the manufacturing process.

Agitators: The document lists different types of agitators, including air-powered and electrically powered options. Key specifications include power ratings, RPM, and suitability for different container sizes. Explosion protection compliance is highlighted, with options for both protected and non-protected versions.

Material Pressure Tanks: Various models of material pressure tanks are described, categorized by their construction material (stainless steel or galvanized) and capacity. Each model is available with or without agitators, and specific part numbers are provided for ordering. The tanks are designed to meet high safety and quality standards, including US ASME and Chinese regulations.

Optional Accessories: The document details optional accessories for tanks, such as fluid level sensors, material filters, and agitators. These accessories enhance the functionality and adaptability of the tanks for different applications.

Standards and Certifications: The tanks and components are manufactured in compliance with EN 9001 quality standards, ensuring high product safety and flexibility to meet customer requirements.

Key Specifications: - Agitator power ranges from 0.06 kW to 0.55 kW. - Tank capacities range from 1.1 liters to 248 liters. - Maximum operating pressures vary from 1.5 bar to 6 bar. - Explosion protection is in accordance with Directive 94/9/EC (ATEX).

Specifications:
1. Needle Valves: Types 46-735 and 46-835 are available with a scale for speed regulation.
2. Electrically Powered Agitators: Available in power ranges from 0.37 to 2.2 kW and speeds from 30 to 100 rpm. Not suitable for explosive atmospheres.
3. Impeller Types: Includes blade impellers, pitched blade impellers, cup impeller PILOT Calix, and grid blade impellers, with materials ranging from galvanized steel to stainless steel.
4. Magnetic Clutch Agitators: Series 49-530 and 49-520, with power and speed specifications, are available for use up to MDG 2000.
5. Explosion Protection: Air-powered and electrically powered agitators comply with Directive 94/9/EC (ATEX), with non-explosion-protected versions also available.

Procedures:
1. Speed Control: Available on request for various agitator types.
2. Material Transfer Systems: Includes accessories like material filters, splitters, outlet valves, and trolleys for different tank sizes.
3. Lifting Devices: Pneumatic lifts are available for tank covers, suitable for various tank sizes, ensuring safe handling of heavy components.

Standards and Norms:
1. ATEX Compliance: Agitators are designed to meet ATEX standards for explosion protection.
2. Material Specifications: Stainless steel and galvanized steel are used for various components to ensure durability and compliance with industry standards.

Recommendations:
1. Use of Needle Valves: Recommended for precise speed regulation in agitators.
2. Selection of Impellers: Choose based on container size and required speed, with options for different materials and designs.
3. Safety Measures: Ensure proper use of explosion-protected equipment in relevant environments.

Key Data from Tables and Figures:
1. Material Filters: Available in various mesh sizes, with maximum pressure ratings.
2. Agitator Specifications: Detailed power, speed, and torque specifications for different types of agitators.
3. Tank Capacities: Listed for various MDG and FMB series tanks, with part numbers for ordering.

TwinControl Systems
The TwinControl systems are designed for precise material mixing and pressure control. They feature adjustable mixing ratios from 1:1 to 20:1 or 10:1, depending on the model, and can handle material pressures ranging from 250 to 530 bar. These systems are available in various configurations, including wall-mounted, mobile frames, or trolleys. Accessories include material intake systems and heaters for high-viscosity materials.

FlexControl Systems
FlexControl systems offer electronically controlled mixing with user-adjustable ratios from 0.1:1 to 50:1 and material pressures up to 400 bar. They support multiple spray guns and have memory for up to 100 formulas. Versions include FlexControl plus, plus Ex for explosion protection, and plus XL for high-performance needs.

Spray Booths
Various spray booth models are available, including cost-effective open-face booths and modular systems. Features include multilayer filter mats for overspray arrest, energy-saving devices, and optional components like turntables and motor circuit breakers. Specific models offer different dimensions and exhaust capacities to suit various industrial needs.

Solvent Recovery
Distillation units for solvent recovery help reduce costs and VOC emissions. They are available in capacities from 12 to 120 liters and are equipped with stainless steel boilers and ATEX certification. These units offer significant environmental and cost-saving benefits.

Health and Safety
Protective equipment includes masks and respiratory systems. Options range from half-masks to full hoods, with various filters available for protection against gases, vapors, and particles. Compressed air respiratory systems are also offered for high-risk environments.

Protective Equipment
The document outlines various protective equipment options, including compressed-air respirator masks like the Scott “ProFlow 2 Ex” with optional face shields and hoods. Protective overalls and gloves are available in different sizes and designs, such as "Allround" and "Lucky" overalls, and "Solve" and "Leon" gloves, which offer different levels of protection and durability.

Spray Gun Technology
The document details different types of spray guns, including conventional, medium pressure, HVLPPlus, and HVLP spray guns, each with specific pressure ranges and efficiencies. Automatic spray guns are available with internal or external control, and diaphragm spray guns are highlighted for their durability and suitability for problematic materials.

Mounting and Recirculation Systems
Various mounting systems for automatic spray guns are available, including spikes, flanges, and clamps. Recirculation systems ensure continuous material flow, preventing settling in lines. Nozzle inserts and repair kits are recommended for maintenance.

WALTHER PILOT Application Technology
The document provides information on WALTHER PILOT's application technology, including high and low-pressure recirculation systems, and highlights their applications laboratory for developing coating technologies.

Product Offerings
WALTHER PILOT offers a range of products, including air-atomizing manual and automatic spray guns, airless and AirCoat spray systems, compressed air supply components, material transfer technology, multi-component mixing and metering installations, spray booths, and protective equipment.

Catalog excerpts

■ Coating, Marking and Adhesive Systems ■ Tanks and Material Transfer Systems ■ Overspray Filtration, Spray Booths

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System Solutions for the Complete Spraying Process The right spray gun for every job Pressure tanks and agitators in various sizes and models • Reduce costs • Protect the environment • Assure quality Automatic spray guns This symbol indicates particularly eco-friendly products. Pneumatic or electro-pneumatic units to control automatic spray guns We put particular emphasis on application systems that save material and protect the environment. That’s why many spray guns are available as medium-pressure, HVLPPlus or HVLP models. Further savings can be achieved by an exact adjustment of the spray...

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Spray Guns / Coating Systems Manual spray guns Special spray guns Spraying and coating systems Automatic spray guns Walther Pilot’s high quality tools and complete systems let you work comfortably and safely, while protecting the environment. WALTHER PILOT is fully competent in every aspect of wet painting. The company can provide: -- Spray guns for manual or automatic operation -- Material transfer using pressure tanks or pumps -- Control of the spray procedure using pneumatic or electrical switchgear cabinets -- Brackets, mounting plates etc. for tank cover lifts, robots, and stationary installation...

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Spray Guns / Coating Systems Manual Spray Guns PILOT Premium Top-class spray guns for excellent surface finishes. The innovative HVLPPlus nozzle air cap technology was designed especially for these spray guns (and also for the PILOT WA 700 and WA 900 automatic spray guns). HVLPPlus combines the advantages of HVLP and conventional atomization: optimum results are achieved and material is saved at the same time. This makes the PILOT Premium a unique spray gun. Further advantages: -- Ergonomic gun body design -- All wetted parts: stainless steel -- Large material duct -- Body: galvanized cast aluminum...

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Spray Guns / Coating Systems PILOT Maxi Spray gun for the finest surface finishes. All wetted parts: stainless steel. Water-borne coatings and aggressive media can be sprayed without any problems. Large selection of nozzle sizes. The PTFE-coated gun body ensures easy cleaning. The transfer efficiency of the HVLP and medium-pressure models is more than 70%. -- Weight: 440 g -- Material pressure: max. 8 bar -- Atomizing pressure: depends on model Standard-spray gun PILOT Maxi V 11 61 03 3 - Gravity-feed cup , 450 ccm 3 - Material connection, G 3/8" 4 - Siphon-feed cup, 1,000 ccm 9 HVLP spray...

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Spray Guns / Coating Systems PILOT Trend Good value spray gun for all everyday paint jobs. Best surface finishes with extre- mely precise WALTHER PILOT air cap technology. Nozzle and needle: stainless steel. Ergonomic design with sturdy nickel-plated, highly compressed aluminum body. The economical medium-pressure model ensures particularly high transfer efficiency. With standard plastic gravity-feed cup, 600 ccm. - Atomizing pressure: according to model Standard spray gun PILOT Trend_V 10 60 □ 03 □□ 3 - Suspended pressure-feed cup (in preparation) Wide-to-round jet nozzle insert 0.5 mm o 0 5...

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Spray Guns / Coating Systems PILOT XIII Robust heavy-duty spray gun for all everyday paint jobs. All wetted parts: stainless steel. Water-borne coatings and aggressive media can be sprayed without any problems. Large selection of nozzle sizes. Gun body: highly compressed aluminum. The front body is made entirely of stainless steel. -- Weight: 760 g -- Material pressure: max. 8 bar -- Atomizing pressure: according to model Standard spray gun PILOT XIII V 11 30 03 3 - Gravity-feed cup, 600 ccm 1 - Material connection, G 3/8" 2 - Siphon-feed cup, 1,000 ccm 3 73 HVLP spray gun PILOT XIII-ND V...

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Spray Guns / Coating Systems Manual Spray Guns PILOT IV – The Classic Attractive spray gun in a nostalgic design with a wooden handle and plastic gravityfeed cup, 600 ccm. Lightweight alloy body. Also available with paint feed pipe (see p. 43) -- Weight: 630 g -- Material pressure: max. 8 bar -- Atomizing: max. 8 bar Spray gun PILOT IV V 11 401 02 3 Wide-to-round jet nozzle insert 0.5 mm ø 0 5 Wide-to-round jet nozzle insert 0.8 mm ø 0 8 Wide-to-round jet nozzle insert 1.0 mm ø 1 0 Wide-to-round jet nozzle insert 1.2 mm ø 1 2 Wide-to-round jet nozzle insert 1.5 mm ø (standard) 1 5 Wide-to-round...

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Spray Guns / Coating Systems Airless / AirCoat WAGNER airless gun AG 14 F Standard airless spray gun - Material pressure up to 270 bar -- Integrated material filter -- Swiveling material connection, G 1/4" NPS 257017 257015 With holder for standard nozzles With holder for tip nozzles All conventional airless nozzles available; table of nozzles available on request. WAGNER airless gun G 15 Standard airless spray gun -- Material pressure up to 530 bar -- Integrated material filter -- Swiveling material connection, G 1/4" NPS 347001 347011 With holder for standard nozzles With holder for tip nozzles...

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Spray Guns / Coating Systems Special Spray Guns PILOT Premium AR Spray gun with a special air cap designed for abrasive media such as ceramics, enamel or engobes. - Nozzle and needle: stainless steel, vacuum tempered. With plastic gravity-feed cup, 600 ccm V 10 731 04 3 With material connection, G 3/8" V 10 732 04 3 Nozzle insert 1.0 mm ø 1 0 Nozzle insert 1.5 mm ø 1 5 Nozzle insert 1.8 mm ø 1 8 Nozzle insert 2.0 mm ø 2 0 Nozzle insert 2.5 mm ø 2 5 Nozzle insert 3.0 mm ø 3 0 PILOT Twin Spray gun for low-viscosity-materials such as mold separating agents (see p. 15) PILOT Twin V 11 531 00...

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Spray Guns / Coating Systems PILOT IX Spray gun for use with oil, gasoline and kerosene mixes. With suspended 700 ccm plastic cup. Adjustable spray head. V 10 874 00 010 PILOT SIL Mirror-silvering spray gun. Nozzle size options available on request. PILOT SIL 42 with two spray caps V 24 432 51 3 PILOT SIL 43 with three spray caps V 24 433 51 3 PILOT WS Blast cleaning gun. PILOT WS V 24 603 00 2 Nozzle insert 5.0 mm ø 5 0 Nozzle insert 6.0 mm ø 6 0 Nozzle insert 7.0 mm ø 7 0 PILOT WP Water atomization gun PILOT WP V 24 602 00 0 Nozzle insert 1.0 mm ø 1 0 Nozzle insert 1.2 mm ø 1 2 Nozzle...

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