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Adhesive Processing

Adhesive Processing
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Adhesive Processing

Product catalog summary
Overview
This document outlines WALTHER PILOT's advanced adhesive application systems, emphasizing modern production standards, environmental sustainability, and robust customer support. The company is dedicated to offering long-term solutions and exceptional after-sales service.
Company Background
WALTHER PILOT, a part of the Wagner Group, has been a leader in spray gun manufacturing since 1923. They specialize in material pressure tanks and offer a diverse product range including tanks, overspray filtration systems, and spray booths.
Product Offerings
  • Spray Guns for Solvent-Based Adhesives: Models like PILOT III-K and PILOT WA XV are tailored for specific adhesive properties to improve process reliability and reduce material usage.
  • HVLP Spray Guns for Dispersion Adhesives: Suitable for water-based materials, these guns ensure efficient application, conserving materials and protecting the environment.
  • Extrusion Guns: Designed for high-viscosity adhesives and sealants, featuring adjustable application rates and various nozzle sizes.
  • Material Pressure Tanks: Provide safe storage and pulsation-free delivery, essential for shear-sensitive materials, available in various sizes and materials, including stainless steel.
Technical Specifications
The document details specifications for spray guns and accessories, including nozzle sizes, material compatibility, and pressure ratings. It highlights the benefits of material pressure tanks and compliance with the Pressure Equipment Directive 97/23/EC.
Environmental and Cost Benefits
WALTHER PILOT focuses on energy-saving technologies that reduce costs and environmental impact. HVLP spray guns and pressure tanks are recommended to minimize health risks and ensure efficient material use.
Customer Support and Services
The company provides expert advice on application technology, material delivery, and system configurations. They ensure replacement parts availability for ten years and offer comprehensive after-sales support.
Conclusion
WALTHER PILOT offers comprehensive adhesive application solutions, prioritizing precision, reliability, and environmental conservation. Their extensive product range and customer support services establish them as a reliable industry partner.
Dual Diaphragm Pumps - PILOT MBP Series
The PILOT MBP Series features economical dual diaphragm pumps for consistent adhesive delivery at constant pressure, operating at low speeds for gentle transport of shear-sensitive materials. Available in various housing materials, they offer delivery rates from 28 to 270 l/min and pressure ratios of 1:1 to 4.5:1.
Piston Pumps - PILOT Vesir
The PILOT Vesir series includes low-pressure piston pumps for low-viscosity materials, suitable for high-volume applications, with pressure ratios from 1:1 to 15:1 and displacement per dual stroke up to 600 cc.
Spraying Systems for Adhesives
Systems for solvent-based, dispersion, and two-component adhesives include material pressure tanks, spray guns, and diaphragm pumps, designed for precision and efficiency, adaptable for various adhesive types and application needs.
Easy Flow Delivery System
This system operates without pumps, ideal for shear-sensitive adhesives, automatically refilling the pressure tank and supplying up to 10 workstations, conserving energy and materials.
Delivery Systems for High-Viscosity Media
These systems include follower plates and ram press units for high-viscosity materials, offering various pressure ratios and displacement rates, with heated systems and custom configurations available.
Overspray Filtration Systems
The Model 2000 features multi-layer arrestors for efficient filtration and long service life, with optional base frames or workbenches for quick filter changes.
Specifications and Models
WALTHER PILOT offers adhesive spraying tables and small spray booths with various specifications, including working widths and optional features like rotating workpiece holders and energy-saving devices.
Energy Efficiency and Environmental Compliance
Systems are designed for energy efficiency, with features like exhaust air duct valves to reduce air flow when not in use, complying with VOC regulations.
Filtration Systems
Effective overspray filtration is achieved using labyrinth filters, fiberglass mats, and multi-layer paper filters, promoting long service lives without pre-filter sheets.
Protective and Auxiliary Equipment
The product range includes protective equipment and auxiliary equipment like manual and automatic spray guns, material pressure tanks, and two-component mixing technology.
Cost-Effective Solutions
The refill device for cartridges is highlighted as an eco-friendly and cost-effective solution, allowing for bubble-free filling and residue-free emptying, with a return on investment within a year.
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Catalog excerpts

Adhesive Processing-1

T/ilL J 1 M > LOT Applying Adhesives and High-Viscosity Media The Coatings Experts

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Adhesive Processing-2

Building blocks for your success Contents Spray guns for solvent-based adhesives 4 HVLP spray guns for dispersion adhesives 6 Accessories for air-atomizing spray guns 8 Extrusion guns 9 Material pressure tanks 10 Dual diaphragm pumps 12 Piston pumps 13 Spraying systems for solvent-based adhesives 14 Spraying systems for dispersion adhesives 16 Spraying systems for two-com- ponent dispersion adhesives 18 Other application systems 19 Delivery systems for high-viscosity media 20 Overspray filtration systems 24 ■ State-of-the-art production standards ensure unwavering precision and, as a result,...

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Adhesive Processing-3

Solutions from a system supplier WALTHER PILOT provides perfect solutions for every aspect in adhesive spraying, including: ■ Application technology ■ Material delivery using pressure tanks or pumps ■ Regulation using a pneumatic or electronic control unit ■ Conveyor components ■ Overspray filtration systems Pressure tanks in several sizes and models Diaphragm and piston pumps to transfer material from hobbocks, drums and containers Wide range of spray guns and appli- cation tools Application technologies that save materials and protect the environment are particularly important to us. Spray...

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Adhesive Processing-4

Spray guns for solvent-based adhesives Low-emission spraying for solvent-based adhesives WALTHER PILOT offers spray guns that are matched exactly to the characteris-tics of the adhesive in order to offer the perfect application technique. That both boosts process reliability and reduces material consumption. ■ Expert advice regarding spray gun type, nozzle size, atomizing pressure, delivery systems etc. Special air cap technology: material deposits on the air cap are minimized ■ Savings potentials by using adhesives with high solids content ■ Better compliance with VOC regulations ■ PILOT III-K...

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Adhesive Processing-5

PILOT XIII Heavy-duty spray gun for all standard adhesive spray assignments. Weight 760 g. Wide-to-round jet nozzle insert options: 0.5 / 0.8 / 1.0 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 / 3.5 mm diam. If required, the guns can be equipped with a rotary jet nozzle insert. Automatic spray gun series for all standard adhesive spray assignments. The guns are available with or without internal control, depending on production requirements. The front body and all the wetted parts are made of stainless steel. Wide-to-round jet nozzle insert options: 0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm diam....

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Adhesive Processing-6

HVLP spray guns for dispersion adhesives HVLP: ideal for dispersion adhesives The PILOT low-pressure spray guns (HVLP) are particularly suitable for use with water-based materials. The atomization process produces a droplet spectrum that ensures excellent coverage. The wetted parts are made of stainless steel. Large-volume material channels ensure that only short flushing times are necessary. The highly efficient application process guarantees that the material is used economically. We recommend using PILOT spray booths when spraying dispersion adhesives. This protects you from the health risks...

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Adhesive Processing-7

PILOT Maxi-ND-K Lightweight HVLP spray gun for use with dispersion adhesives. All the wetted parts are made of stainless steel. The PTFE-coated gun body keeps the sprayed material from sticking to the gun. Wide-to-round jet nozzle insert options: 0.5 / 0.8 / 1.0 / 1.2 / 1.4 / 1.5 / 1.8 / 2.0 / 2.2 / 2.5 mm diam. Additional models: Plastic gravity-feed cup Օ Pressurized gravity-feed cup Suspended pressure-feed cup PILOT WA 723 ND-K HVLP automatic spray gun series for low-viscosity dispersion adhesives. The guns are available with or without internal control, depending on the production requirements....

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Adhesive Processing-8

Accessories for air-atomizing spray guns Air hoses Standard air hose (black) 8 mm I.D., 14 mm O.D.; hose tail 8 mm, brass; union nut 1/4" nickel-plated brass; hose clip 13/15 Delivery hose for solvent-based adhesives Standard delivery hose (green), 8 mm I.D., 14 mm O.D.; hose tail 8 mm, stainless steel; union nut 3/8", nickel-plated brass; hose clip 15/17 Synflex delivery hose (especially for automatic applications) - 8 mm I.D., 10 mm O.D.; hose tail 8 mm, stainless steel; union nut 3/8", nickel-plated brass; hose clip 9/11 Delivery hoses for dispersion adhesives - PVC delivery hose, 13 mm I.D.,...

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Adhesive Processing-9

Extrusion guns PILOT extrusion gun The PILOT extrusion gun is equipped with a tapered nozzle so that the application rate can be adjusted as required. For high-viscosity adhesives and sealants. Max. pressure: 350 bar. Available nozzle sizes: 1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 3.5 / 6.3 mm diam. Automatic applicator gun. Max. material pressure 50 bar. Available nozzle sizes: 1.0 / 2.0 mm diam. PILOT WA 96 extrusion gun Automatic extrusion gun with diaphragm seal - particularly suitable for use with moisture-curing, polyurethane-based materials and other critical media. - Max. material pressure 4 bar...

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Adhesive Processing-10

Material pressure tanks Ci A seal promising safety all round Material pressure tanks offer dcisive advantages when using spray guns to apply adhesives. ■ Safe and secure material storage ■ Pulsation-free material delivery (particularly important for shear-sensitive materials) ■ No hardening ■ Easy working from the original containers (MDG 22 und 45) The Pressure Equipment Directive 97/23/EC regulates the design, inspection, approval, and marketing of pressure tanks and other pressurized devices in all the member states of the European Union. Our conformity assessment procedures in accordance...

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Adhesive Processing-11

LDG sries These lightweight, thin-walled pressure tanks are made completely of stainless steel and are designed for a maximum pressure of 6 bar. The tanks are fitted with hinged cross-grip locks for quick and easy opening. The LDG 5 and LDG 10 pressure tanks, with the outlet at the top, are supplied with an integrated inliner. Model LDG 5 LDG 10 LDG 20 Capacity 3,5 liter 9 liter 15 liter Inliners for LDG 5 and 10 Inliners lie like a skin on the pressure tank's inside surface and effectively protect it from contamination. As soon as the inliner reaches the maximum degree of soiling it can be easily...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.