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Material Testing Systems Overview

Material Testing Systems Overview
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Material Testing Systems Overview

Product catalog summary
Overview
Walter+Bai AG specializes in materials testing systems for static and dynamic testing across industries such as automotive, aerospace, and construction. The company offers customized solutions to meet specific testing needs.
Company Profile
Founded in 1970, Walter+Bai AG is a leader in high-quality materials testing systems, emphasizing research and development and collaboration with customers and suppliers.
Products and Services
  • Materials testing machines and systems
  • Customer-specific testing systems
  • Servohydraulic and electromechanical testing machines
  • Digital measuring and control systems
  • Hydraulic power packs and actuator testing systems
  • Accessories and fixtures for component testing
  • Testing machines for construction materials
  • Modernization, maintenance, and calibration of testing machines
  • Project management and technical consulting
Electromechanical Universal Testing Systems - LFM Series
The LFM Series features high-performance machines with modular configurations, suitable for various applications with high stiffness load frames and advanced digital control electronics.
Single-Column Electromechanical Testing Machines - LFM-L Series
Designed for low-load testing, featuring a rigid frame and precise control.
Table Top Electromechanical Testing Machines - LFM-Top Series
Designed for force applications up to 125 kN, featuring a dual-column design for precision control.
Central Spindle Electromechanical Testing Machines - LFM-C Series
Modular and adaptable for static and dynamic testing with a central drive and rigid frame.
Central Spindle Electromechanical Testing Machines - LFE Series
Oil-free machines ideal for static tensile, compression, and flexural testing.
Electromechanical Testing Machines
  • LFM Series (up to 125 kN): High flexibility and modularity for diverse applications.
  • LFM Series (150 to 400 kN): Medium load testing with high positioning accuracy.
  • LFM Series (600 to 2500 kN): High-capacity systems for metals, alloys, and composites.
  • LFMZ Series: Central spindle systems for slow speed and strain rate applications.
Servohydraulic Testing Systems
  • Static Systems (up to 5000 kN): Robust configurations for accurate testing.
  • TTM® Series (up to 5000 kN): Universal machines with servo-controlled hydraulic actuation.
  • LF / LFSV Series (up to 1000 kN): Compact, modular systems for limited space.
  • UTM Series (200 – 3000 kN): Dual space machines for tensile, compression, and bending tests.
Key Features Across Models
High stiffness, precision load cells, digital control systems, and ergonomic designs with safety features.
Dynamic and Fatigue Testing Systems
  • Multipurpose Dynamic & Fatigue Testing Systems: Configurations for TMF, LCF, and HCF applications.
  • Electrodynamic Table-Top Fatigue Testing Systems (LFV-E Series): Fluid-free systems for fatigue testing.
  • Servohydraulic Table Top Series (LFV-L Series): For biomedical and advanced materials testing.
  • LFV Compact Series: Space-saving systems for static and dynamic tests.
  • LFV Series up to 3000 kN: High-performance systems for extensive testing applications.
Low-Cycle Fatigue (LCF) and Thermo-Mechanical Fatigue (TMF) Testing
  • LCF Testing: Provides critical data for design criteria in industries like aerospace and automotive.
  • TMF Testing: Simulates real-world conditions for components exposed to fluctuating loads.
Specifications and Features
Advanced testing machines for LCF and TMF testing with hydraulically movable upper crosshead and integrated actuators.
Electromechanical Testing Systems
The LFMZ platform offers a fluid-free, non-hydraulic test system with a rigid frame and central drive.
Testing Accessories
Comprehensive range of accessories for static, dynamic, and fatigue testing.
High-Temperature Testing
Solutions for testing materials in high-stress environments with furnaces and induction heating systems.
Rotary Bending Fatigue Testing Systems
The UBM series for rotary beam fatigue testing with a collet chuck clamping system.
Impact Testers
Compliant with international standards for various impact tests, featuring modular and expandable designs.
Fully Automated Test Systems
Enhance productivity and reproducibility for large-scale production plants.
High-Temperature Testing Systems
For testing metals and alloys at elevated temperatures with advanced measurement systems.
Torsion and Biaxial Testing Systems
For determining mechanical properties under torsional loading and multiaxial stresses.
Specifications and Standards
Testing of cement mortars according to various standards with automatic test procedures.
Anchor Test Systems
Electromechanical pull-out testers for anchors, bolts, and nails with specialized software.
Static and Fatigue Testing Solutions
Test systems for static, fatigue, and durability testing with customizable components.
Actuators
Electromechanical and servohydraulic actuators for high-performance testing.
Advanced Hydraulic Actuators
The AHA series offers high-end solutions with hydrostatic bearings.
Torsional and Axial-Torsional Actuators
ATA series for precise torque application with hydrostatic bearings.
Joints for Actuators
  • Swivel Bearing Series GK: Cost-effective solution for eliminating misalignments.
  • Fatigue Rated Rod Ends & Swivel Bases Series GKD: For structural fatigue testing.
  • Cardan Joints Series JC: Backlash-free joints for dynamic loading.
  • Ball Joints Series JB: For dynamic testing, protecting actuators from side loads.
Hydraulic Power Units
  • PAC Series: For servo-controlled actuators.
  • PAR Series: Provides higher flows with high-efficiency motors.
Hydraulic Service Manifolds (HSM)
Distribute hydraulic oil to testing machines with enhanced safety features.
Closed Loop Re-Cooler (Chiller)
Compact units for cooling hydraulic oil.
Digital Controller PCS8000
Versatile controller for a wide range of testing applications.
Overview of PCS8000 Digital Controllers
Designed for complex systems with high-speed control and data acquisition.
Single-Channel Applications
Supports various testing applications with precise control.
Multi-Channel Testing
Fully automated systems for enhanced productivity.
Remote Control Hand Set
Multifunctional remote control with an LCD touch-screen.
After Sales Service
Comprehensive customer support with training and warranty services.
Hardware & Software Support
Continuous support with planned maintenance and calibration services.
Experience and Customer Support
Over 45 years of experience with personalized customer support.
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Catalog excerpts

Material Testing Systems Overview-1

© walter+bai ag · 2020, all rights reserved Materials Testing Systems Overview

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Material Testing Systems Overview-2

w+b Materials Testing Systems Welcome by walter+bai Dear Customer Mechanical testing plays a major role in research and education, product development, design and quality control. In this Overview Prospect we present the summary of our solutions for static & dynamic testing on materials and components which are globally employed by engineers and scientists to achieve the best results. By selecting our equipment you benefit from our extensive experience in development and production of materials testing systems to suit numerous applications. Should you require a very specific and customized testing...

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Material Testing Systems Overview-3

w+b Materials Testing Systems walter+bai Testing Machines w+b Testing Machines are the pacemaker for trendsetting technologies. They are a prerequisite for the safety and quality of materials, industrial products and buildings. Our Products and Services • Manufacturing of materials testing machines and systems • Customer specific testing systems • Servohydraulic and electromechanical, static and dynamic testing machines • Digital measuring and control systems and testing software • Hydraulic power packs • Static and dynamic actuator testing systems • Accesories and fixtures for component testing...

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Material Testing Systems Overview-4

w+b Materials Testing Systems Electromechanical Universal Testing Systems LFM Series The LFM Series of Electromechanical Universal Test Systems are reliable high performance Materials Testing Machines suitable for a wide range of demanding applications from quality control to research and product development. There are seven different series available in the force range up to 2500 kN. All models are suitable for closed loop static constant load, monotonic, cyclic or alternating loadings and feature rigid load frame construction with high stiffness and precision aligned for virtually any test...

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Material Testing Systems Overview-5

w+b Materials Testing Systems Single-Column Electromechanical Testing Machines LFM-L Series up to 25 kN The LFM-L Single-Column Systems are designed for testing of a variety of different materials, specimens or components where load requirements are low. This series is compatible with a wide range of accessories, grips and fixtures covering all relevant applications as testing of rubber, plastics, foils, films, textiles, adhesives, paper, foods, foams, timber, wires or other metallic or non-metallic specimens as well medical, electronic and other components. Key Features • Rigid machine frame...

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Material Testing Systems Overview-6

w+b Materials Testing Systems Table Top Electromechanical Testing Machines LFM-Top Series up to 125 kN Designed for materials and components testing the LFM-TOP Dual Column Table-Top Systems can be used over a range of force applications up to 125 kN. The LFM-TOP test systems are supplied with two backlash-free ball screws and additional two guidance columns providing suitable load frame stiffness as required for table top design. The mobile crosshead is driven by a state-of-the-art brushless / maintenance free AC Servomotor providing high positioning accuracy and repeatability, faster starts...

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Material Testing Systems Overview-7

w+b Materials Testing Systems Central Spindle Electromechanical Testing Machines LFM-C Series The LFM-C Series are modular constructed and can easily be optimized for customer’s requirements. The electromechanical drive is centrally located on upper crosshead what makes this series also suitable for testing components or finished goods. The LFM-C test systems are well suitable for closed loop static constant load, monotonic or cyclic loadings and feature rigid load frame construction for virtually any test, including slow-strain tests, tension-, compression- or bending tests on different specimen,...

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Material Testing Systems Overview-8

w+b Materials Testing Systems Central Spindle Electromechanical Testing Machines LFE Series up to 300 kN The LFE Series are oil-free electromechanical testing machines with central electric linear actuator assembly integrated in the base of the testing machine. This series combines the advantage of fluid-free non-hydraulic drive technology mounted in-line with the specimen, grips and load cell. They are well suited for closed-loop static tensile, compression and flexural testing on a wide range of materials as well used for CBR / Marshall Test of Building Materials. Key Features • Clean and quite...

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Material Testing Systems Overview-9

w+b Materials Testing Systems Floor Standing Electromechanical Testing Machines LFM Series up to 125 kN This Series offers ultra-high flexibility and modularity making this model the perfect platform for a wide spectrum of users and applications ranging from demanding research projects to high-volume quality control. This model line combines high-performance, high accuracy and highest degree of flexibility. Thus, this model represents the suitable Test Systems for researchers and quality control managers world-wide from different industries. The flexibility and versatility makes this system a...

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Material Testing Systems Overview-10

w+b Materials Testing Systems Floor Standing Electromechanical Testing Machines LFM Series 150 to 400 kN These floor-standing state-of-the-art testing systems using the latest technology, as all of our testing machines, providing uncompromising quality and therefore representing a range of accurate and reliable testing machines. Typical application for this medium load, rigid 4-column systems, include testing of metals & alloys, fasteners, composite materials, forgings, joints, geotextiles or cement. The ergonomic design and rigid construction render this system the perfect solution for highly...

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Material Testing Systems Overview-11

w+b Materials Testing Systems High-Capacity, Floor Standing Electromechanical Testing Machines LFM Series 600 to 2500 kN These rugged and durable 6-column Systems are designed for high capacity and high strength Materials Testing. Typical application for this high force systems includes testing of metals and alloys, fasteners, bolts, plate steels, advanced composites and Civil-, Aerospace-, Automotive-, Rails or Marine structures and components. Key Features • Rigid 6-column machine frame with high stiffness providing superior axial and lateral stiffness and guarantees robust, durable and longterm...

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