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Building Materials Testing Systems

Building Materials Testing Systems
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Building Materials Testing Systems

Product catalog summary
Introduction and Company Overview
Walter+Bai AG is a Swiss company specializing in material testing machines and systems. They are ISO 9001:2008 certified and offer a wide range of testing systems for materials like cement, concrete, asphalt, rock, wood, and timber. They provide both standard and customized solutions globally.
Product Offerings
The company offers various testing machines, including those for cement and concrete, asphalt, rock mechanics, and wood. They also provide digital controllers, testing software, and accessories to enhance testing capabilities.
Services and Support
Walter+Bai AG offers extensive after-sale services, including maintenance, calibration, and modernization of machines. Their accredited calibration laboratory ensures compliance with international standards. They also offer technical consultancy and project management services.
Quality and Innovation
The company is committed to high-quality standards and continuous innovation, expanding their facilities to meet demand. Their products are known for minimal maintenance and reliable performance.
Conclusion
Walter+Bai AG positions itself as a leader in the material testing industry by offering high-quality, reliable, and innovative testing solutions for industries such as automotive, construction, and academia.
Concrete and Cement Testing Machines
Includes flexural test machines, universal concrete testing machines, energy absorption testing machines, and electromechanical bending testing machines. They also offer machines for testing gully and manhole tops, extensometers, control consoles, and concrete pipe crushing testing machines.
Asphalt and Bituminous Testing Systems
Systems for dynamic asphalt testing, environmental chambers for temperature control, and various devices for specific asphalt tests.
Rock Mechanics Testing Systems
High stiffness load frames for rock testing, hydrostatic pressure cells, and triaxial cells for stress-strain experiments.
Wood and Timber Testing Fixtures
Fixtures for wood and timber testing designed to fit into universal testing machines.
Universal Material Testing Machines
Configurable for various tests, including wood and timber, with force ratings from 20 to 300 kN or higher.
Electromechanical Panel Testing Machines
Series EMBP 5500 Nm machines for determining flexural properties of structural panels, adhering to ASTM D3043 Method C.
Pull-Off Testing System
Series AZ 50 kN system for testing pull-off force of fixing components, available in laboratory and portable versions.
Building Materials Testing Software
PROTEUS-MT software offers user-friendly test control, data collection, and reporting capabilities, supporting standard and custom test sequences.
Digital Multi-Channel Control System
PCS 8000 series for a wide range of test applications, offering real-time control and data handling.
After Sales Service
Comprehensive support including instruction manuals, installation, warranty, customer training, and hardware/software support.
Service and Calibration Overview
Walter+Bai offers maintenance and calibration services, providing calibration certificates verifying compliance with ISO 9000 standards. Their application service includes developing test methods and report templates tailored to customer specifications.
Experience and Support
With 40 years of experience, they emphasize long-term partnerships with customers, offering extensive after-sales support through a network of experienced engineers.
Accredited Calibration Laboratory
Accredited under ISO/IEC 17025, offering calibration services for various parameters including force, pressure, length, hardness, and energy.
On-Site and Factory Calibration
Provides on-site calibration and maintenance services, including hydraulic and tensile testing machine maintenance.
Cement Testing Systems
Offers machines that comply with international standards such as EN, ISO, and ASTM, designed for testing the strength, fineness, consistency, and other properties of cement.
Advanced Testing Systems
DB SUPER and D SUPER series offer ergonomic design and rapid testing capabilities with combined compression and bending testing.
Specifications
Outlines specifications for various testing machines and devices used in building materials testing, specifically for cement.
Technical Data
Provides detailed technical data for different models, including dimensions, weight, and specific capacities.
Testing Devices
Describes various testing devices designed for specific standards such as EN 196-1 and ASTM C109.
Accessories and Options
Includes strip printers, interfacing software, and various clamps and transducers for extensometers.
Additional Equipment
Includes shrinkage measuring test devices, VICAT devices for setting time determination, and BLAINE air permeability apparatus for fineness determination.
Specifications
Describes various series of concrete testing machines, each with specific force capacities and control options.
Models and Technical Data
Details models like Series D5, Series C, Series DC, Series D, Series D-S, Series DV, and Series DBZ-2S with their respective features and capacities.
Standards and Tests
Machines are designed to perform compressive strength tests in accordance with EN 12390-4 and ASTM C39 standards.
Control and Accessories
Machines offer servo-controlled and manual test procedures, with options for PC connection and building material testing software.
Overview
Provides detailed technical specifications and descriptions of various concrete testing machines produced by Walter+Bai Testing Machines.
Technical Specifications
Includes flexural capacity, accuracy, power requirements, and color options.
Machine Series and Features
Details series like DBZ, DB, DB - H, and B - S with their respective features and capacities.
Control and Accessories
Machines are equipped with servo-controlled and manual test procedures, compatible with digital controllers and optional PC software.
Standards and Tests
Machines comply with standards like EN 12390-5, ASTM C78, C293, and others.
Sample Specifications
Machines can test a variety of sample sizes, including beams, cylinders, cubes, and prisms.
Standards and Tests
Various testing machines are designed to comply with specific standards such as EN 1916 for compressive strength and EN 1052 for masonry testing.
Specifications
Machines have different force capacities ranging from 500 kN to 3000 kN, with accuracy in accordance with ISO 7500-1.
Control Systems
Testing machines are equipped with servo-controlled and manual test procedures.
Accessories and Options
Various accessories are available, including bending accessories, precision load cells, extensometers, and deformation measuring systems.
Technical Data
Each machine type has specific technical data, including compression capacity, accuracy range, test chamber dimensions, piston stroke, and system oil pressure.
Applications
Machines are used for testing concrete, masonry, gully and manhole tops, and for conducting creep tests.
Temperature and Deformation Measurement
Advanced systems are available for measuring temperature and deformation, including contact-free sensors and laser displacement sensors.
Automation and Efficiency
Fully automatic concrete testing system allows for efficient testing of large series of samples with minimal manual intervention.
Overview
Provides detailed information on Walter+Bai's testing machines for building materials, specifically focusing on concrete testing.
Specifications and Procedures
Includes automatic sample handling and measurement processes, use of digital closed-loop controllers, data acquisition and management through software, and automatic cleaning and disposal systems.
Standards and Tests
Compressive strength tests conforming to EN 12390-4 and ASTM C39 standards.
Testing Systems and Combinations
Various load frames and testing machines can be combined with control consoles for cost-effective and space-saving solutions.
Control Consoles and Power Packs
19” standard control consoles with integrated hydraulic power packs for up to four machines.
Concrete Testing Devices
Devices for splitting tensile tests, flexural tests, and direct tensile tests are detailed.
Additional Features
Options for customization and accessories such as printers, slide-out keyboards, and rollers for universal use.
Deflection Measuring System - Series BMS
Designed for bending tests on fiber-reinforced concrete beams according to EN 14651.
Precise Deflection Measuring System - Series DBMS
Used for energy absorption tests on fiber-reinforced slab specimens from sprayed concrete.
Displacement Transducers - Series LVDT
Used for compression tests and available in various measuring ranges.
Averaging Axial Extensometer - Series BDR-3
Designed for determining Young's Modulus on concrete cylinders.
E-Modulus Extensometer - Type BD 25/50 (DD1)
Used for determining the E-Modulus on concrete cylinders and prisms.
Axial and Diametral Extensometer - Series BDR-2-Q
Used for determining the E-Modulus by measuring both axial deformation and diametral extension.
Averaging Axial Extensometers - Series 3542-RA
Designed for compression tests on larger diameter specimens.
Diametral Extensometers - Series 3975
Designed for determining Poisson’s Ratio on concrete, rock, or asphalt samples.
Axial Miniature Extensometer - Series 3442-RA1
Used for compression tests on smaller diameter specimens.
Circumferential Extensometers - Series 3544
Measure the change in circumference during compression tests on large samples.
Custom Manufactured Testing Rigs
Walter+Bai offers custom testing rigs with servohydraulic actuators for static and fatigue testing of concrete beams and other components.
Shrinkage Measuring Test Devices - Type SWG-525-D
Designed to measure length variations of concrete prisms.
Laboratory Testing Equipment for Concrete Testing
Walter+Bai provides a range of equipment for testing fresh and hardened concrete.
Flow Table - B1814
Used to determine the workability of concrete.
Propane Gas Drying Device - L0510
Used for fast drying of concrete using the DARR method.
Specifications and Equipment Overview
Provides detailed specifications and descriptions of various testing equipment used for concrete and asphalt testing.
Concrete Testing Equipment
Includes internal high frequency vibrator, slump test set, air entrainment meter, plastic cube and cylinder moulds, fresh concrete tester, buoyancy balance system, curing tank, climatic chamber, automatic frost/defrost chamber, water penetration tester, core drilling machines, and specimen cutting and grinding machines.
Asphalt and Bituminous Testing Equipment
Includes testing systems, environmental chambers, testing devices, and extensometers.
Control and Data Acquisition
Testing machines are equipped with advanced control systems and software for data acquisition and evaluation.
Conclusion
Outlines a comprehensive range of testing equipment for concrete and asphalt, emphasizing adherence to international standards.
Specifications
Outlines specifications for various testing machines used for building materials, particularly asphalt and bituminous mixtures.
Frame and Construction
Machines feature a rigid two-column construction with a precision-aligned movable upper crosshead.
Control and Accuracy
Control is achieved through a servo-controlled test procedure in closed-loop mode.
Testing Capabilities
Machines are designed for tensile, compression, and fatigue reverse stress tests.
Environmental Chambers
Available with a wide range of operating temperatures.
Accessories and Options
Various accessories are available, including testing devices, climatic chambers, extensometers, and displacement transducers.
Testing Devices
Specific devices for asphalt and bituminous materials include 4-point fatigue bending beams, shear test devices, and cyclic compression test devices.
Overview
Provides detailed information on various testing devices designed for asphalt and bituminous materials.
1. Indirect Tensile Test Device (Series IZV)
Designed according to EN 12697-26 Test Method C and AL SP Asphalt 09 for testing asphalt core samples.
2. Dynamic Triaxial Compression Test (Series TDV)
Constructed for dynamic triaxial compression tests with static or dynamic confining pressure.
3. Frozen-Dependent Stress Test Device (Series FDS)
Measures stress behavior of asphalt samples at varying temperatures.
4. Indirect Tensile Jig (Series ITJ)
Made of stainless steel, includes interchangeable radius loading points.
5. Shear Testing Device (Series SVL)
Used for measuring bond conditions between asphalt layers.
6. Marshall Stability Test Device (Series MSV)
Determines stability, flow, and Marshall quotient values of bituminous mixtures.
7. Tensile Splitting Test Device (Series SPZV)
Measures splitting tensile strength and radial strain of bituminous mixtures.
8. CBR Testing Device (Series CBRV)
Evaluates subgrade and subbase materials in road construction using the California Bearing Ratio method.
9. Extensometers
Various models for measuring deformations in asphalt, concrete, and rock samples.
Key Features
Devices and extensometers are designed for precision, ease of use, and compliance with international standards.
Technical Specifications
1. Series 3544
Designed for oil environments, operates up to 1360 bar at 200°C.
2. Series HZV
Portable peel test device for bituminous sheets.
Testing Devices
1. Cold Bending Testing Device (Series TD-KB)
For flexibility testing of bituminous sheets.
2. Solvent Recovery Still
Processes 10 liters per hour.
Bituminous Testing Equipment
1. Gyratory Compactor
Compacts asphalt mixtures for various tests.
2. Automatic Marshall Compactor
Automatically compacts bituminous samples.
3. Centrifuge Extractor
Determines bitumen percentage in mixtures.
Rock Mechanics Testing Systems
1. Uniaxial and Triaxial Testing Systems
Designed for materials from soft sandstone to high-strength brittle rock.
2. Compression Testing Systems (Series D-D-S)
For brittle materials like concrete or rock.
Overview
Provides detailed specifications and features of Walter+Bai's rock mechanics testing machines.
Specifications
Machines offer force capacities ranging from 1000 kN to 10,000 kN.
Control Systems
Utilize servo-controlled test procedures in closed-loop mode.
Options and Accessories
Available accessories include trolley loading systems, high-pressure cells, adapter systems, electrical lead-throughs, and pressure intensifiers.
Technical Features
Equipped with high stiffness frames, dual acting rams, and integrated displacement transducers.
Extensometers
Details various extensometers for measuring axial and circumferential strains.
Applications
Suitable for compressive strength tests on rocks, concrete, and asphalt.
Overview
Provides detailed information on testing machines and equipment designed for building materials.
Concrete and Rock Testing
Describes the use of displacement transducers for measuring deformation in concrete or rock cylinders during compression tests.
Wood and Timber Testing
Various testing systems and fixtures are detailed for wood and timber.
Universal Materials Testing Machines
A range of universal testing machines is available for wood and timber.
Panel Bending Testing Machines
EMBP 5500 series is designed for flexural testing of structural panels.
Soil and Aggregates Testing
Equipment for soil and aggregates testing is outlined.
General Laboratory Equipment
Mentions general laboratory equipment for various measurements.
Overview
Provides detailed specifications and descriptions of various soil and aggregate testing equipment.
Key Equipment and Specifications
Includes universal hand-operated extruder, vibrating compaction hammer, automatic CBR/Proctor compactor, CBR/Marshall compression testing machines, Proctor and CBR moulds, oedometer for consolidation test, direct/residual shear tester, dynamic drop weight tester, plate bearing test device, sand equivalent test set, motorized sand equivalent shaker, liquid limit CASAGRANDE method, constant head permeameter.
Additional Equipment
Includes grid sieves, air jet sieve machine, sample splitters, LOS ANGELES abrasion machine, stainless steel test sieves, motorized test sieve shakers, high capacity sieve shaker, ultrasonic action test sieve cleaner, laboratory jaws crusher, insertion moisture meter, abrasimeter, heated sand bath, MICRO-DEVAL testing machine, aggregate impact value apparatus, skid resistance tester, heating chambers with forced convection.
Conclusion
Outlines a comprehensive range of testing equipment essential for evaluating soil and aggregate properties in construction projects.
Overview
Provides detailed information on various testing equipment and systems used in building materials testing.
1. Temperature-Controlled Oven
Equipped with a digital precision thermoregulator-indicator.
2. Moisture and Corrosion Testing Equipment
Includes carbide meter and digital corrosion meter.
3. Resonance Frequency and Crack Detection
Includes resonance frequency meter and crack detection microscope.
4. Rebar and Concrete Testing Devices
Includes rebar locator, concrete test hammer, and ultrasonic tester.
5. Laboratory Equipment
Includes electronic precision balances and general laboratory equipment.
6. Structural Testing Installations
Offers servohydraulic actuators for static, pseudo-dynamic, dynamic, and high-performance testing.
7. Specifications and Features
Detailed specifications for different series of actuators.
Conclusion
Walter+Bai Testing Machines provides a comprehensive range of testing equipment and systems for building materials.
Specifications
Outlines specifications for various testing machines and components.
Cardan Joints for Servo-Actuators
Designed for dynamic, alternating loading.
Ball Joints for Servo-Actuators
Used to protect actuators from side loads.
Swivel Bearings
Suitable for static or dynamic threshold testing.
Universal Portal Load Frames
Custom-manufactured portal load frames are available.
Modular Construction / Fixturing Kits
Designed for component tests.
Hydraulic Power Packs
Describes Series PAC and PAR hydraulic power packs.
Specifications
Outlines specifications for the Series PAR hydraulic pumps.
Noise Levels
Noise levels are specified for both standard and insulated conditions.
Hydraulic Power Packs
Walter+Bai offers large hydraulic power packs for structural testing.
Cooling Systems
Closed circuit water re-coolers are available for oil cooling of hydraulic power packs.
Modernisations
Details various levels of modernisation for existing testing machines.
Customized Testing Systems
Walter+Bai provides customized testing systems tailored to specific testing needs.
Controllers and Displays
Describes digital controllers and displays for building materials testing.
Overview
Provides detailed technical specifications and features of the DIGICON 3000 and PCS 8000 series digital controllers.
Specifications and Features
Includes linearisation of channels, digital increment channels, machine deformation, and security of functions.
DIGICON 3000 Controller
Designed for static and dynamic testing of building materials.
PCS 8000 Series Controller
Expandable digital multi-channel system for static and dynamic applications.
Data Acquisition and Control
High-speed data acquisition with up to 8 kHz frequency.
Advanced Features
State-of-the-art control algorithms, including PID and adaptive control.
Conclusion
The DIGICON 3000 and PCS 8000 series controllers offer robust, flexible, and high-precision solutions for building materials testing.
Overview
Provides detailed technical specifications and functionalities of the PCS8000 controllers and related equipment.
Sequencer Programs
PCS8000 controllers can autonomously perform test procedures using a simple scripting language.
Multi-Channel Testing
Multiple controllers can be synchronized for multi-channel testing.
Safety Features
Includes safety functions such as clamp and door locks, limit switch inputs, and emergency stop capabilities.
Data Streams
Supports various data streams, including sensor inputs, virtual streams, and math streams.
Synthesizer Capabilities
Supports multiple waveform generators and allows for manual parameter trimming.
Control System
Can use any data stream as input, with options for user or self-optimization.
Auxiliary Inputs and Outputs
Includes digital and analog inputs/outputs, with options for serial interfaces and status displays.
Specifications
Details technical specifications for various components.
Digital Read-Out and Transducer Indicator
The DIGICON 1000 and E725 are digital displays designed for building materials testing.
Overview
Walter+Bai offers a comprehensive suite of testing software for building materials.
PROTEUS-MT Software
Highly flexible, allowing for the creation of custom test sequences through a test editor.
Testing Capabilities
Supports various tests including bending, compression, tensile splitting, and energy absorption tests.
Data Management
Features a structured database for sample administration.
Specialized Testing
Includes modules for specific tests such as E-Modulus determination, pipe testing, masonry testing, and creep testing.
Conclusion
Walter+Bai's testing software offers a robust solution for building materials testing.
Overview
Technical catalogue from Walter+Bai AG, detailing various testing machines and software for building materials.
Asphalt Testing
Outlines several tests for asphalt, including the Marshall Compression Test and Dynamic Uniaxial Asphalt Compression Test.
Rock Mechanics Testing
Tests include Uniaxial and Triaxial Tests for rock and soil samples.
Wood and Timber Testing
Tests for wood include bending E-modulus, elevating strength, and cross tensile strength.
Software Packages
The DION 7 software family is modular and supports a range of tests.
Support and Services
Walter+Bai offers extensive support, including remote assistance, software updates, and application services.
Contact Information
Provides contact details for Walter+Bai, located in Switzerland.
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Catalog excerpts

Building Materials Testing Systems-1

Building Materials Testing Systems 3rd Edition

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Building Materials Testing Systems-2

Welcome to the walter+bai Products Catalogue Dear Customer walter+bai is pleased to publish the new Products Catalogue. Mechanical testing plays a major role in research and education, product development & design and quality control. In this publication you will find the wide range of our building materials testing machines on which engineers and scientists relay globally to achieve better results. With us you will benefit from our extensive experience in producing material testing systems and equipment to meet the wide range of applications. If you can not find exactly what you are looking...

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Building Materials Testing Systems-3

Building Materials Testing walter+bai Testing Machines

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Building Materials Testing Systems-4

walter+bai ag Testing Machines walter+bai ag Testing Machines supplies a wide range of material testing machines and systems for the safety and quality of materials, industrial products and buildings. Mechanical testing is carried out in many industrial sectors, such as the automotive and aircraft industry, metal industry, plastic and rubber industry, the chemical industry, construction industry, bio mechanics as well as institutes and universities. Serving these industries for more than 40 years, w+b benefits from the company’s extensive experience in producing material testing systems and equipment...

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Building Materials Testing Systems-5

From product development and manufacturing, up to the final inspection, we are committed to highest quality standards. Therefore our products are characterised by minimal maintenance and trouble-free performance. • Maintenance and calibration of material testing machines • Project management and technical consultancy Accreditated Calibration Laboratory according to ISO / IEC 17025 «Specific testing tasks demand appropriate testing equipment!» This is our motto. Therefore, besides our standard range of testing machines, we have developed a number of customized testing machines for static and dynamic...

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Building Materials Testing Systems-6

PRODUCT OVERVIEW Concrete Testing Basic Compression Testing Machines Series D5 1200 - 3000 kN High Strength Brittle Materials Testing Machine Series D - S 4000 kN Very basic stand-alone model with integrated hydraulic power pack in the lower part and digital controller in the upper part. The machine comes in a high stiffness 4-column construction with a single acting ram. The machine allows to test cubes up to 200 mm length and cylinders up to diameter 160 mm and height of 320 mm. With distance platens to adjust the test chamber height to different sample heights. Specially designed for high...

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Building Materials Testing Systems-7

PRODUCT OVERVIEW Concrete Testing Universal Concrete Testing Machines Series DBZ - 2S 100 - 300 kN Compact Combined Testing Machines Series DBC 2000 - 4000 kN / 100 - 300 kN To determine the flexural strength of fibre reinforced concrete beams a.s.o. Series DBZ are rigid 2-column constructions and are equipped with double acting actuator for high responsive control on top with long piston stroke and precision flat load cell between piston rod and bending edge. Optional upper compression platen allow to use the wide range of different devices for additional testing on cement, asphalt or other...

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Building Materials Testing Systems-8

PRODUCT OVERVIEW Concrete Testing Concrete Pipe Crushing Testing Machines Series SDM 500 - 1500 kN Extensometers for Concrete Testing These large testing machines are specially designed for crushing tests on sewer and drain pipes, concrete pipes, fittings, cones and others up to 2000 mm in diameter and 2500 mm length in accordance with EN 1916. Rectangular shaped top bearer is detachable from the actuator. The system does not permit rotation but is swivels in longitudinal direction. Bottom bearer is V shaped with an included angle of 150°. Biaxial Masonry Testing Machines Series SDM - B 500 -...

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Building Materials Testing Systems-9

PRODUCT OVERVIEW Cement Testing Ergonomic & Compact Cement Testing Systems Series DB / D Super 200 - 300 kN / 10 - 20 kN Devices for Cement Testing These testing machines are the most advanced models available. They combine accurate and rapid testing with ergonomic working in sitting position. Optional with simultaneous bending and compression testing to reduce the testing time considerably. The testing frames are mounted on a solid chassis. The chassis contains in the lower part the integrated silent hydraulic power pack and on the desk the load frames, controller and PC. The testing machines...

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Building Materials Testing Systems-10

PRODUCT OVERVIEW Bituminous and Asphalt Testing Rock Mechanics Testing Dynamic Asphalt Testing Systems Series LFV - B and Series LFMZ - B 10 - 100 kN Rock Testing Systems Series D - D - S 1500 - 10 000 kN The main field of application is bituminous and unbound material testing including conducting of uniaxial testing and research on bituminous mixes to determine resilient modulus, Poisson’s ratio, indirect tensile creep and strength, dynamic modulus, tensile strength, phase angle, and flexure fatigue. Further triaxial asphalt, soil resilient modulus, dynamic foundations design, liquefaction,...

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Building Materials Testing Systems-11

PRODUCT OVERVIEW Wood and Timber Testing Display, Controller and Software Fixtures for Wood and Timber Testing Digital Read-Out Type DIGICON 1000 For the field of wood and timber testing there is a wide range of different fixtures available. This includes for example compression platens, 3- and 4-bending fixtures, indentation hardness, shear, screw pull-out, tensile adhesion and cleavage fixtures according to EN, ASTM, BS and other international standards. The fixtures are designed to directly fix into universal testing machines. LCD-display and keyboard for data input, interface RS 232 C output...

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Building Materials Testing Systems-12

PRODUCT OVERVIEW Structural Testing Multi-Channel Applications Digital Multi-Channel Control System Series PCS 8000 For static, pseudo-dynamic, dynamic and high performance testing. These actuators are available as double ended, equal area construction to generate an equal axial force in tension and compression or as double-acting single ended design. A precision displacement transducer is integrated in the actuators. The manifold platen for the servovalve(s) and accumulators are mounted direct on actuators. They are well suited for all types of testing. components testing. Universal Portal Load...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.