Overview: The 2019 Walter Surface Technologies catalog is a comprehensive guide to products and services aimed at enhancing productivity and safety in the metalworking industry. It includes detailed information on product lines such as abrasives, power tools, and chemical solutions.
Main Sections:
- Trademarks: Lists numerous trademarks owned by Walter Surface Technologies, indicating the breadth of their product offerings.
- Company Introduction: Walter Surface Technologies has been providing solutions since 1952, focusing on productivity and safety through their Partnership in Productivity program.
- Product Offerings: Details products for pre- and post-weld treatment, cutting, grinding, blending, sanding, finishing, brushing, tooling, power tools, cleaning, and lubricating.
- Partnership in Productivity Programs: Includes chemical audits, safety seminars, and product demonstrations to optimize workflows and enhance safety.
- New Products for 2019: Highlights include the Enduro-Flex ALU flap disc, E-Weld Plasma pump sprayer, and ICECUT 250P magnetic drilling unit.
- Walter Abrasives Selector App: An app to help users find the right finishing solutions, offering features like saving product summaries and watching instructional videos.
- Table of Contents: Organized into sections covering various product categories with detailed descriptions and specifications.
Key Features and Services:
- Safety and Training: Emphasizes safety through seminars and training programs tailored to customer needs.
- Productivity Reports: Detailed reports compare Walter products with competitors, focusing on cost savings and efficiency improvements.
- Money Maker Guarantee: Guarantees satisfaction with products, offering reimbursement if customers are not completely satisfied.
Conclusion: The 2019 catalog from Walter Surface Technologies is a detailed resource for metalworking professionals, offering a wide range of products and services designed to improve productivity and safety in the industry.
Cleaner Approvals and Bio-Circle VOC Guide: Outlines approvals for various cleaners and provides a guide on VOC compliance, emphasizing environmentally friendly and safe cleaning solutions.
Liquid Sizing and Bio-Renewable Solutions: Details on liquid sizing and bio-renewable solutions, highlighting sustainable and effective cleaning products.
Parts Washers and Start-Up Packages: Introduces parts washers and start-up packages designed for efficient industrial cleaning and degreasing.
Industrial Cleaning and Degreasing: Discusses products focusing on effectiveness in industrial cleaning and degreasing applications.
Stainless Steel Cleaning and Rust Removal: Highlights products for cleaning stainless steel and removing rust.
Paint, Ink, Glue, and Adhesive Cleaning: Presents solutions for cleaning paint, ink, glue, and adhesives.
Pre-Priming and Pre-Shipping: Discusses products for pre-priming and pre-shipping processes.
Cleaning, Lubricating, and Temporary Protection: Introduces a refillable cleaning lubricant offering temporary protection.
Safety and Usage Tips for Abrasives and Power Tools: Provides comprehensive safety tips for using abrasives and power tools.
Storage Tips for Abrasive Products: Guidelines for storing abrasive products to maintain performance and longevity.
Electrochemical Weld Cleaning Systems: Details the SURFOX systems, highlighting their effectiveness in cleaning and passivating stainless steel and aluminum welds.
Product Overview: Provides detailed information on various SURFOX products designed for pre- and post-welding cleaning and marking of stainless steel and aluminum surfaces.
Specifications: Lists specifications for products like MINI 54-D 055 and SURFOX Solutions.
Procedures: Describes procedures for using SURFOX solutions.
Marking Kits: Describes standard and pro marking kits for marking stainless steel surfaces.
Passivation Testing: Describes the SURFOX Smart Passivation Tester for ensuring stainless steel passivation.
Anti-Spatter Solutions: Describes products like E-WELD Nozzle and E-WELD Gel for nozzle protection.
Accessories: Lists various cleaning pads, marking solutions, and other accessories to complement the SURFOX systems.
Environmental and Safety Considerations: All products are designed to be safer alternatives to traditional methods, being non-toxic, biodegradable, and compliant with safety standards.
Product Overview: Describes E-WELD Nozzle and E-WELD Plasma as specialized solutions designed to enhance welding and cutting processes.
E-WELD Nozzle: Provides total nozzle protection for up to 8 hours, preventing spatter build-up.
E-WELD Plasma: A ceramic anti-spatter solution for laser and plasma cutting tables.
E-WELD General Purpose Anti-Spatter: Protects workpieces from weld spatter, is VOC-free, solvent-free, silicone-free, biodegradable, and does not interfere with painting processes.
E-WELD 3: A high-temperature anti-spatter solution that cleans and protects workpieces from high-energy spatter.
E-WELD 4: A premium anti-spatter emulsion that retracts in the presence of heat, preventing weld porosity or cracking.
Industrial Pump and Refillable Trigger Sprayers: Designed for dispensing anti-spatter products efficiently.
ZIP Wheel Products: High-performance cut-off wheels designed for various cutting applications.
ZIP TiTAN: Specially formulated for cutting titanium and brass.
ZIP+ XTRA: Designed for performance cutting in thicker metals.
Overview: Provides detailed specifications and descriptions of various grinding and cutting wheels.
1. Railcut II Series: Designed for longer use on softer, new rails and optimized for faster cutting on hardened, used rails.
2. Grinding Products: Includes HP, HP XX, and Stainless series, each tailored for different materials.
3. Product Specifications: Detailed tables list dimensions, arbor sizes, order numbers, grades, maximum RPM, and packaging details for each product type.
4. Accessories and Safety: Reducer bushings and flange recommendations for safe and efficient use.
5. Specialized Wheels: Includes Stainless TM, ALU TM, and Pipefitter TM wheels.
Conclusion: Serves as a comprehensive guide for selecting the appropriate grinding and cutting wheels based on material type, application, and desired performance.
Product Overview: Provides detailed specifications and features of various abrasive products.
Specifications: Lists specifications for products like ENDURO-FLEX TURBO and ERGOFLEX.
Performance Features: Incorporates advanced technologies like Cyclone and Blendex for superior performance.
Usage Recommendations: Advises using specific flanges and backing pads for optimal performance.
Comparison and Testing: Includes comparison tests showing the ENDURO-FLEX TURBO's superior removal rate compared to other brands.
Safety and Environmental Considerations: Products are environmentally friendly and designed to minimize noise and dust.
Packaging and Availability: Some products are available in special humidity-controlled packaging.
Overview: Provides detailed specifications and descriptions of various sanding and finishing products.
1. Sanding Discs: Includes TOPCUT TM and COOLCUT TM discs.
2. Flap Wheels: Includes COOLCUT TM and TWO-IN-ONE TM flap wheels.
3. Hand Finishing Abrasives: Includes BLENDEX TM flexible rolls and sheets.
4. Shop Rolls and Sheets: Includes COOLCUT TM shop rolls.
5. Linear Surface Finishing System: Includes Line-Mate system.
Key Features: High-performance zirconia alumina and aluminum oxide abrasive grains.
Recommendations: Use specific backing pads and accessories to achieve optimal results.
Polish Drum Belts: Available in various sizes and colors for polishing, burnishing, blending, deburring, cleaning, and brightening metals.
Pneumatic Drums: Includes Topcut and Coolcut XX drum belts.
Instant Polish Drum Belts: Designed for achieving a #8 mirror finish in one step.
FX Flex Drums: Ideal for cleaning TIG and MIG welds.
Line-Mate III System: A versatile tool for applying linear finishes to metal surfaces.
Rail-Mate: Allows quick switching between abrasives for efficient finishing of pipes, tubes, and railings.
Coolcut XX Belts: Utilize Cyclone Technology for aggressive removal rates and long life.
Blendex Belts: Non-woven belts for surface conditioning.
Polishing Belts: Durable belts for applying decorative or mirror finishes.
Coated Abrasive File Belts: Designed for general purpose sanding.
Non-Woven Abrasive File Belts: Made with reinforced nylon for consistent finishes.
Quick-Step System: Offers a range of products for cleaning, blending, and finishing metal surfaces.
Overview: Provides detailed specifications and usage guidelines for the QUICK-STEP system.
QUICK-STEP Backing Pads: Made from industrial-strength nylon, ensuring durability and flexibility.
QUICK-STEP Metal Surface Finishing System: Reduces the number of steps needed to achieve desired finishes.
Abrasives and Discs: Lists various abrasives, including QUICK-STEP FX cleaning discs.
Polishing Pastes: Available for achieving mirror finishes.
BLENDEX U Technology: Used for deburring, blending, and finishing metals.
Accessories: Includes information on various accessories like spacer washers and interface pads.
Key Features: Designed for high performance, with features like self-sharpening grains and cooling agents.
Overview: Provides detailed information on various abrasive tools and systems designed for metalworking.
Ulti-Mate TM Tool: Versatile tool for tasks ranging from weld removal to applying a mirror finish.
Quick-Step Felt Disc: Used with the Ulti-Mate system for various finishes on stainless steel surfaces.
TWIST TM Quick-Change System: Allows for rapid disc changes, reducing cycle time.
Safety Seminar: Offers safety seminars to train workers on safe practices with abrasives.
Power Brushes: Used for edge and surface conditioning without removing base material.
Conclusion: Provides comprehensive information on tools and systems for metalworking, focusing on efficiency, safety, and durability.
Wire Brushes Overview: Various types of wire brushes are detailed, including crimped wire wheels and knot-twisted brushes.
Crimped Wire Wheels: Used for general surface cleaning.
Stringer Bead Brushes: Ideal for cleaning tight areas like between weld passes.
Knot-Twisted Brushes: Designed for heavy-duty cleaning tasks.
Saucer-Cup Brushes: Have a 45° working angle for cleaning hard-to-reach areas.
Mounted Wire Brushes: Suitable for use with die grinders and power drills.
Linear Crimped Brushes: Used with the LINE-MATE III system for efficient cleaning over wide surface areas.
Wire Wheel Brushes: Designed for bench and pedestal grinders.
Drill Bits Overview: Provides detailed information on various drill bits, including SST 118° Jobbers Length and SST+ 135° Jobbers Length drill bits.
Choosing the Right Drill Bit: Guidelines for selecting the appropriate drill bit based on material thickness and type.
Technical Tips: To maximize drilling efficiency, it is advised to use the correct feed rate, RPM speed, and Walter’s COOLCUT lubricant stick.
Overview: Provides detailed specifications and recommendations for various types of drill bits and related tooling products.
Quick Shank Drill Bits: Available in sizes ranging from 1/16” to 1/2”.
Round Shank Drill Bits: Sizes range from 1/16” to 1/2”.
SST+ 3/8” Reduced Shank Drill Bits: Allows drilling of larger holes with a 3/8” chuck capacity.
SST+ 1/2” Prentice Fractional Drill Bits: Designed for hole diameters greater than 1/2”.
Drill Bit Sets: Available in various configurations, including jobbers length and stub length.
Multi-Step Drill Bits: Ideal for enlarging holes in sheet metal up to 1/8” thick.
Carbide Burrs: Made from high-grade tungsten carbide for maximum performance and longevity.
Annular Cutters: Designed for efficient metal removal with less heat generation.
Specifications: Walter annular cutters are designed with a sophisticated blend of high-speed steel and aluminum (M2Al).
Material Characteristics: Effective on mild and hard steel, stainless steel, cast iron, aluminum, brass, bronze, and other tough materials.
Performance and Coating: Walter's exclusive AlCrN coating on the ICECUT line provides a self-lubricating layer when heated.
Cutting Lubricants: Walter recommends using high-performance cutting lubricants like COOLCUT and ICECUT.
Product Range: Lists various sizes and order numbers for SST Core Cut, ICECUT, and Carbide Core Cut annular cutters.
Additional Features: The "ACCUDRILL" system is highlighted for protecting against overload and reducing cutter breakage.
Overview: Provides detailed specifications and features of the ICECUT series of magnetic drilling machines.
Specifications and Features: Includes ICECUT 250 TM and ICECUT 250P TM models.
Technical Data: Lists power and speed, capacity, weight, and portability for each model.
Additional Features: Includes maintenance and control and safety features.
Conclusion: The ICECUT series offers a range of magnetic drilling machines designed for efficiency, safety, and versatility.
Technical Document Summary:
1. Specifications and Measurements: Provides a detailed list of fractional and decimal inch measurements alongside their metric equivalents.
2. Recommended Cutting Speeds: Cutting speeds are provided for various materials and drill bit types.
3. Tap Drill Sizes: Lists tap thread sizes and corresponding drill sizes.
4. Recommended Feed Rates: Specifies feed rates and coolant requirements for annular cutters.
5. Power Tools: Features of Walter's angle grinders are highlighted.
6. Accessories: Details on accessories such as closed guard adaptors and carrying cases.
Overview: Provides detailed specifications and features of various angle grinders and related power tools.
Key Features: Includes anti-vibration side handle, safety clutch, tool-free guard, and more.
Product Categories: Includes 4.5” Angle Grinders, 5” Angle Grinders, 6” Angle Grinders, and more.
Specifications: Each product is detailed with specifications such as power, RPM, weight, and maximum wheel diameter.
Conclusion: Walter's range of power tools is designed to meet various industrial needs.
Overview: Provides detailed specifications and descriptions of various industrial power tools and maintenance products.
1. Fillet Weld Grinder - Ulti-Mate TM: Designed for tight corners, offering variable speed and a range of abrasives.
2. Tube/Pipe Sander - Rail-Mate TM: Used for finishing pipes, tubes, and railings.
3. Drum Sander - Line-Mate III TM: Versatile tool for applying linear finishes to metal surfaces.
4. Point Grinder - Dialspeed TM 6141: Designed for fitting and finishing work.
5. Straight Grinder - Dialspeed TM 6145: Ideal for brushing, finishing, and polishing.
6. Cleaning and Degreasing Products: Includes AF-PL TM, SLAP SHOT TM, and Contact Clean TM.
7. Lubricants: Includes FOOD ZONE TM, OPEN GEAR TM, and CHAIN GANG TM.
Conclusion: Provides comprehensive information on industrial tools and maintenance products.
Overview: Provides detailed information on various industrial maintenance and repair products.
1. Lubricants: Includes HANG-ON TM, BOLT-OUT TM, COLD SHOCK TM, and ROCK'N ROLL TM.
2. Cutting Fluids: Includes COOLCUT TM, COOLCUT S-30 TM, COOLCUT S-50 TM, ALUCUT TM, STAINLESSCUT TM, ICECUT TM, and TAPCUT TM.
3. Corrosion Protection: Includes ZINC 100 TM, ZINC 200 TM, and SHIELD PRO TM.
4. Eco-Friendly Solutions: Includes Bio-Circle® Product Line.
Conclusion: Provides comprehensive details on various products designed for industrial maintenance.
Overview of Water-Based Cleaners: Water-based cleaners are categorized by their pH levels.
Types of Cleaners and Applications: Provides a detailed chart of various cleaners and their applications.
Neutralization Process: Describes the process for acidic cleaners.
Cleaner Characteristics: Lists various cleaners with their characteristics.
Compliance and Approvals: Outlines the compliance of various cleaners with environmental and safety standards.
Bio-Renewable and Bio-Remediating Solutions: Describes bio-renewable and bio-remediating solutions.
Product Availability and Sizes: Lists the available sizes for various cleaning products.
Overview: Provides detailed information on various bio-remediating parts cleaners and degreasers.
1. BIO-CIRCLE® ULTRA: Offers maximum strength, reduces waste and disposal costs.
2. BIO-CIRCLE® Aero: Eliminates material compatibility issues, reduces waste.
3. BIO-CIRCLE® MAXI: Industrial parts washer with electronically controlled components.
4. Start-Up Packages: Includes Bio-Circle® MAXI washer and cleaning solutions.
5. UNO™ and STAR™ Cleaners: Includes UNO™ S and SF, STAR™ 200, and ALUSTAR™ 200/300.
6. Additional Products: Includes Corrosion Inhibitor, Defoamer Additive, Titration Kit, and Proportioning System.
7. E-NOX CLEAN™ and SHINE™: High-strength stainless steel cleaners.
Conclusion: Emphasizes eco-friendly, efficient, and safe cleaning solutions for industrial applications.
Product Overview: Provides detailed information on various cleaning and maintenance products.
1. Cleaning and Brightening Products: Includes NSF Category P1 Cleaner, BIO-RUST TM, and POWER CLEANER 100 TM.
2. Solvent Cleaners: Includes SC 400 TM and PRO CLEAN TM.
3. Surface Preparation Cleaners: Includes FT 100 TM and FT 200 TM.
4. Maintenance Products: Includes OMNI TM and AF-OMNI TM.
5. Accessories: Lists various accessories such as spouts, adaptors, mandrels, and mounting flanges.
Accessories for Air Grinders: Various adaptors and extensions are available for air grinders.
Clamping Nut and Mounting Flange: A clamping nut is available for mounting grinding wheels.
Cutting Guards: Cutting guards are designed to enhance safety during cutting operations.
Walter Industrial Gloves: Made from 100% Black Goatskin leather with neoprene inserts.
Refillable Trigger Sprayers: Equipped with a precision mechanism to ensure minimal spray mist.
Industrial Pump Sprayers: Designed for dispensing Bio-Circle® cleaners and lubricants.
Parts Cleaning System Accessories: Includes various components for use with Bio-Circle® machines.
Drum Pumps and Spouts: Different types of pumps and spouts are available for transferring liquids.
Drill Bits and Carbide Burrs: A comprehensive list of drill bits and carbide burrs is provided.
Overview: The document is a catalog listing various industrial tools and components.
Carbide Burrs: Lists multiple types of Walter Carbide Burrs.
Multi-Step Drills: Various multi-step drills are detailed.
Flap and Twist Discs: Includes flap discs and twist discs.
Core Cuts: Provides a comprehensive list of SST and ICECUT core cuts.
Adapters and Accessories: Various adapters and pilot pins are listed.
Key Information: Emphasizes the variety of tools available for specific industrial applications.
Steel grinding wheels
Blending Selection Guide
SLAP SHOT
AF-PL
FLEXSTEEL
FLEXCUT MILL SCALE
ERGOFLEX
Power Brushes
Grinding Solutions
COOLCUT XX
COMBO ZIP
BLENDEX U
Aerosol Filling System
Surfox Weld Cleaning System
Flexible Grinding Wheel
Cutting
Annular Cutters
