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Tools for Threading

Tools for Threading
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Tools for Threading

Product catalog summary
Overview: The document is a technical catalogue from Walter Tools, focusing on tools for tapping, thread forming, and thread milling. It provides detailed information on various products, their specifications, and applications.
1. Product Range and Ordering: The catalogue includes a comprehensive range of threading tools under the Walter, Walter Titex, Walter Prototyp, and Walter Multiply brands. It offers both print and digital formats, with features like product data, cutting recommendations, and direct ordering through Walter TOOLSHOP and EDI systems.
2. Digital Tools and Solutions: Walter provides several digital solutions such as Walter Innotime® for component-based searches, Walter GPS for application-based searches, and an online catalogue for tool-specific searches. These tools help in finding the most cost-effective machining solutions and facilitate easy ordering.
3. Threading Tools Specifications: The catalogue details various threading tools, including HSS-E (-PM) taps, with specifications like thread depth, thread type, tolerance, coolant supply, chamfer form, coating/grade, and cutting tool material. It also includes QR codes for direct access to product pages.
4. Technologies and Innovations: Walter introduces several technologies such as Tiger·tec® Silver and Gold for enhanced tool life and performance, Walter Accure·tec for vibration damping, and Walter BLAXX for robust milling cutters. The catalogue emphasizes sustainability with the Walter Green initiative.
5. Advanced Tool Systems: The document highlights advanced systems like Walter Capto™, Walter ConeFit, and Walter ScrewFit, which offer modularity and flexibility for various machining processes. These systems ensure precision and efficiency in operations.
6. New Product Innovations: New products are marked with specific icons, indicating innovations in the product range. The catalogue provides detailed product data, including dimensions, indexable inserts, and accessories, with links to additional technical information.
Conclusion: The Walter Tools Catalogue C - Threading Edition 2022 is a comprehensive resource for professionals in the manufacturing sector, offering detailed specifications, digital solutions, and innovative technologies for efficient and sustainable machining operations.
Overview: This document provides detailed specifications and ordering information for various thread formers, specifically the TC430, TC440, and TC470 Supreme models. These tools are designed for thread forming in different materials and are categorized by thread type, insert shape, tolerance, coolant supply, chamfer form, coating/grade, and cutting tool material.
Specifications:
  • Thread Types: Includes M, MF, UNC/UNF/UN-8, G/Rc/Rp, MJ/UNJC/UNJF, NPT/NPTF, Pg/BSW/Tr.
  • Indexable Inserts: Basic shape with tolerance levels of 6GX/6HX.
  • Coolant Supply: Options for external and axial supply.
  • Chamfer Form: Available in forms C and E.
  • Coating/Grade: Options include WW60AD, WW60BA, WY80AD, WG20EL.
  • Cutting Tool Material: HSS-E-PM, HSS-E, VHM.
Material Compatibility:
  • P (Steel): Suitable for all models.
  • M (Stainless Steel): Compatible with TC430 and TC440.
  • K (Cast Iron): Compatible with TC430.
  • N (NF Metals): Compatible with TC430 and TC440.
  • S (Difficult Cutting Materials): Compatible with TC430.
Ordering Information: The document provides a comprehensive list of thread formers with specific dimensions and ordering examples for each grade, such as WY80AD and WW60AD. Each entry includes parameters like pitch (P), length (l1, l3, l9), diameter (d1), and more.
Applications: These thread formers are designed for long-chipping materials and are suitable for a range of applications in metric threading, with specific recommendations for different material types.
Conclusion: The document serves as a technical guide for selecting the appropriate thread former based on material type, thread specifications, and desired performance characteristics. It emphasizes the versatility and precision of the TC series in various industrial applications.
Overview: This document provides detailed specifications and information on various thread milling cutters, both with and without countersinks. These tools are used for creating threads in different materials and are categorized based on their designations, dimensions, and applicable standards.
Specifications: The document lists multiple thread milling cutters, specifying their tool designation, thread type, dimensions (such as diameter, length, and thread depth), and applicable standards like DIN 13 and ASME B1.1. The cutters are made from solid carbide and are available with different coatings like TICN and WJ30RC, which enhance their performance in various materials.
Types of Thread Milling Cutters:
  • With Countersink: These cutters are designed for universal applications and are suitable for materials with hardness up to 38HRC. They follow standards like DIN 6535 HB and are available in various sizes for different thread types (M, MF, UNC, etc.).
  • Without Countersink: These cutters are also universal and can handle materials with hardness up to 48HRC. They are designed for deeper thread depths and follow standards like DIN EN ISO 228 and DIN EN 10226-1.
Applications and Material Compatibility: The cutters are compatible with a wide range of materials, including steel, stainless steel, cast iron, non-ferrous metals, and hard materials. The document provides a compatibility chart indicating which coatings and grades are suitable for each material type.
Ordering Information: Examples are provided for ordering specific grades of cutters, such as WJ30RC and WB10RD, along with their respective designations and dimensions.
Conclusion: The document serves as a comprehensive guide for selecting the appropriate thread milling cutter based on the specific requirements of the machining task, including material type, thread type, and desired thread depth.
Overview: The document provides detailed specifications and ordering information for various types of solid carbide thread milling cutters, including universal, multiple-row, and specialized cutters for different materials and thread types.
Specifications: The document lists thread milling cutters under different categories such as UNF, UNC, M-MF, MJ, and NPT/NPTF, each with specific dimensions and characteristics. Key parameters include tool designation, thread per inch, diameter (Dc), cutting length (Lc), overall length (l1), and other relevant measurements.
Ordering Examples: Examples are provided for ordering specific grades like WJ30RC and WB10TJ, indicating the format and necessary details for placing an order.
Material and Coating: The cutters are made from solid carbide and are available with various coatings such as TICN and TAX, suitable for different materials like steel, stainless steel, cast iron, and nickel alloys.
Applications: The cutters are designed for high cutting speeds and feeds, suitable for external thread milling without countersink. They are applicable for machining hardened materials and nickel alloys, with specific models tailored for different thread standards like ASME, DIN, and ISO.
Performance and Limitations: The document specifies the hardness (up to 48HRC and 63HRC) and the maximum thread depth (up to 2.5×DN) for optimal performance. It also highlights the use of external or axial coolant supply for certain models.
Recommendations: The document suggests using the appropriate cutter type and grade based on the material and thread requirements, ensuring compatibility with the specified standards and dimensions.
Overview: The document provides detailed specifications and guidelines for Walter's thread milling cutters with indexable inserts, focusing on the T2712 and T2713 models. It includes technical specifications, assembly instructions, and sustainability practices.
Specifications:
  • Thread Milling Cutters: Models T2712 and T2713 are universal indexable insert thread milling cutters with various dimensions and configurations for different threading applications.
  • Dimensions: The document lists dimensions such as diameter (Dc), length (l1, l3, Lc), and number of cutting edges (Z) for each model.
  • Materials: The cutters are made from coated carbide (HC) for enhanced durability and performance.
Procedures:
  • Coolant Supply: Adjustable coolant supply is available, with instructions to remove the front-sided coolant screw for blind hole machining.
  • Assembly Parts: Includes details on assembly parts and accessories like torque screwdrivers and interchangeable blades.
Standards and Certifications:
  • Quality and Environmental Management: Walter's products are certified under ISO 9001, ISO 14001, ISO 45001, and ISO 50001, ensuring quality, environmental, and energy management standards.
  • Sustainability: Walter emphasizes sustainable practices, including energy-efficient production and resource conservation.
Recommendations:
  • Usage: The document provides recommendations for using the thread milling cutters across various materials (P, M, K, N, S, H).
  • Maintenance: Regular checks and maintenance are advised to ensure optimal performance and safety.
Contact Information: The document lists contact details for Walter's offices across America, Europe, and Asia, providing support and service information.
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Catalog excerpts

Tools for Threading-1

Tools for tapping, thread forming and thread milling Catalogue C - Threading Edition 2022

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Tools for Threading-2

How to find and order your tool solution: Personal – worldwide You can contact us by phone, fax or e-mail. The contact details for your local contact can be found on our website at: walter-tools.com The Walter Hybrid catalogues and brochures show the entire standard range under the Walter, Walter Titex, Walter Prototyp and Walter Multiply c ompetence brands – in print or in digital format – with product range overviews, product data, cutting data recommendations and much more. Including links to our machining navigator, Walter GPS, or the Walter TOOLSHOP with the chance to order directly. At...

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Tools for Threading-4

The structure of the new Walter General Catalogue The new Walter General Catalogue presents information about products and applications in a comprehensive and clear manner as an e-document – including direct links to the Walter online catalogue. Thread depth Thread depth Thread type M MF UNC / UNF / UN-8 G / Rc / Rp MJ / UNJC / UNJF Thread type NPT / NPTF Pg / BSW / Tr Thread insert Coolant supply Chamfer form Coating / grade Cutting tool material P Steel M UNC / UNF / UN-8 MJ / UNJC / UNJF NPT / NPTF External / radial Coolant supply Chamfer form Coating / grade Cutting tool material P Steel...

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Tools for Threading-5

Scan the QR code to go directly to the sub-page for the corresponding product in the Walter online catalogue. The brief overview contains an image of the tool or product, icons representing applications and other information, and the main and secondary applications in the ISO materials sector. Direct link As well as scanning the QR code, you can also type the link directly into your browser: www.walter-tools.com/woc/TC216. In the e-document, you can of course click on the link itself. Detailed overview of product data Depending on the product, the information available here or on the following...

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Tools for Threading-6

Technologies at Walter. The patented Walter Accure·tec technology ensures maximum vibration damping on boring bars for turning and adaptors for milling. Ideal for turning, milling and drilling operations involving extended tool applications. Tiger·tec® Gold is the new Walter generation platform for unique indexable insert coatings. It makes maximum tool life and process reliability possible. The CVD grade is produced using the innovative ultra low pressure method (ULP-CVD). The special titanium aluminium nitride layer makes them highly resistant to abrasion, hairline cracks, oxidation and plastic...

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Tools for Threading-7

Xtra·tec® indexable insert milling cutters and drills guarantee extremely soft cutting action and optimal surface quality on almost all materials. Indexable inserts with highly positive geometries and the Tiger·tec® coating have a particularly beneficial hardness/toughness ratio. For maximum productivity and process reliability. Xtra·tec® XT is the latest generation of Walter milling tools. As the "Xtended" Xtra·tec® technology, it offers a completely new perspective on productivity and process reliability. It can cover nearly all milling operations in every common material group: More reliable,...

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Tools for Threading-9

C – Threading C1: Tapping HSS-E (-PM) taps Product range overview HSS-E (-PM) taps Order pages HSS-E (-PM) taps MF – Metric fine-pitch thread UNC/UNF/UN 8 Thread insert Solid carbide taps Product range overview Solid carbide taps Order pages M – Metric thread MF – Metric fine-pitch thread

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Tools for Threading-10

Protostep Inox Coolant supply Chamfer form Coating / grade Thread depth Thread type M MF UNC / UNF / UN-8 G / Rc / Rp MJ / UNJC / UNJF NPT / NPTF Pg / BSW / Tr Indexable inserts basic shape Tolerance Cutting tool material P Stainless steel Materials with difficult cutting properties Hard materials Cast iron

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Tools for Threading-11

Thread depth Prototex® TiNi Prototex® TiNi Plus MJ / UNJC / UNJF NPT / NPTF Pg / BSW / Tr Indexable inserts basic shape Coolant supply Chamfer form TICN / uncoated Coating / grade Cutting tool material P Stainless steel Cast iron Materials with difficult cutting properties Hard materials

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Tools for Threading-12

Prototex® Megasprint Prototex® Sprint Prototex® Synchrospeed Thread depth Thread type M MF UNC / UNF / UN-8 G / Rc / Rp MJ / UNJC / UNJF NPT / NPTF Pg / BSW / Tr Indexable inserts basic shape Coolant supply Chamfer form uncoated HSS-E Coating / grade Cutting tool material Stainless steel Cast iron Materials with difficult cutting properties Hard materials

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Tools for Threading-13

Thread depth MJ / UNJC / UNJF NPT / NPTF Pg / BSW / Tr Indexable inserts basic shape Coolant supply External / radial Chamfer form Coating / grade Cutting tool material P Stainless steel Cast iron Materials with difficult cutting properties Hard materials

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Tools for Threading-14

Coolant supply Chamfer form Thread depth Thread type M MF UNC / UNF / UN-8 G / Rc / Rp MJ / UNJC / UNJF NPT / NPTF Pg / BSW / Tr Indexable inserts basic shape Tolerance Coating / grade Cutting tool material P Stainless steel Cast iron Materials with difficult cutting properties Hard materials

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Tools for Threading-15

Thread depth Paradur Inox® NPT / NPTF Pg / BSW / Tr Indexable inserts basic shape Coolant supply Chamfer form Coating / grade Cutting tool material P Stainless steel Cast iron Materials with difficult cutting properties Hard materials

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Tools for Threading-16

Thread depth Thread type Coolant supply Chamfer form TICN / uncoated NPT / NPTF Pg / BSW / Tr Indexable inserts basic shape Coating / grade Cutting tool material P Stainless steel Cast iron Materials with difficult cutting properties Hard materials

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Tools for Threading-17

Thread depth MJ / UNJC / UNJF NPT / NPTF Pg / BSW / Tr Indexable inserts basic shape Coolant supply Chamfer form TICN / uncoated Coating / grade Cutting tool material P Stainless steel Cast iron Materials with difficult cutting properties Hard materials

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Tools for Threading-18

Thread depth Paradur® Synchrospeed Thread type M MF UNC / UNF / UN-8 G / Rc / Rp MJ / UNJC / UNJF NPT / NPTF Pg / BSW / Tr Indexable inserts basic shape Coolant supply External / axial Chamfer form TICN / uncoated Coating / grade Cutting tool material P Stainless steel Cast iron Materials with difficult cutting properties Hard materials

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