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Walter Tools
Tools for Milling

Tools for Milling

Product catalog summary

Overview: The document is a comprehensive catalogue for Walter's milling tools, including solid carbide and PCD milling tools, as well as milling tools with indexable inserts. It provides detailed product information, ordering methods, and technological innovations.

Specifications: The catalogue details various milling tools, including face milling cutters and shoulder milling cutters, with specifications such as diameter range, number of teeth, corner radius, and applicable materials (e.g., steel, stainless steel, cast iron). It also includes information on shank types and standards like DIN 6535.

Ordering and Digital Tools: Walter offers multiple digital ordering methods through their TOOLSHOP and EDI systems, allowing for quick access and ordering of products. Tools like Walter Innotime® and Walter GPS provide component-based and application-based searches to find optimal machining solutions.

Technological Innovations: The catalogue highlights Walter's advanced technologies such as Tiger·tec® Silver and Gold coatings for indexable inserts, which enhance wear resistance and tool life. Walter BLAXX and Xtra·tec® XT are noted for their robust performance and process reliability.

Environmental and Digital Solutions: Walter emphasizes sustainability with their Walter Green initiative, offsetting CO2 emissions. They also focus on digital solutions for Industry 4.0, integrating real-time data to optimize machine and tool performance.

Product Range and Applications: The catalogue includes a wide range of milling tools suitable for various materials and applications, with detailed product data and QR codes for easy access to additional information. New products are marked with icons for easy identification.

Conclusion: Walter's catalogue provides a detailed and structured overview of their milling tools, emphasizing innovation, digital integration, and sustainability. It serves as a valuable resource for selecting and ordering high-performance milling solutions.

Overview: The document provides detailed specifications and ordering information for the MC326 series of solid carbide shoulder and slot milling cutters. These tools are designed for precision milling operations and are available in various sizes and configurations.

Specifications: The milling cutters are categorized by their diameter (Dc), length of cut (Lc), overall length (l1), and other dimensions such as l4, d1, and d2. The tools are made from solid carbide and are suitable for materials with a hardness of up to 48HRC. They feature a 50° helix angle and are available with 3 to 5 flutes (Z).

Procedures: The document outlines the recommended milling parameters, including slot milling depth (ap) which should not exceed 0.9 times the cutter diameter (Dc), and shoulder milling width (ae) which should not exceed 0.3 times Dc.

Ordering Information: Examples are provided for ordering the cutters with specific grades, such as WK40TF, which is suitable for a range of materials (P, M, K, N, S, H, O). The ordering code includes the cutter type, size, and grade.

Standards and Norms: The cutters conform to DIN 6527 L and DIN 6535 HA/HB standards, ensuring compatibility and quality.

Recommendations: The document suggests using these cutters for precise milling operations in various materials, emphasizing the importance of adhering to the specified milling parameters to achieve optimal performance and tool life.

Overview: This document provides detailed specifications and ordering information for various types of solid carbide milling cutters, including circle segment, shoulder, slot, and copy milling cutters. It includes technical specifications, material compatibility, and ordering examples for different grades.

Specifications:

Circle Segment Milling Cutters: Available in various diameters and corner radii, these cutters are suitable for high-feed milling applications. They are compatible with materials like steel, stainless steel, cast iron, and non-ferrous metals.
Shoulder and Slot Milling Cutters: These cutters come in different diameter ranges and number of teeth, with specific corner radii. They are designed for shoulder and slot milling with limitations on axial and radial engagement (ap and ae).
Copy Milling Cutters: Designed for profiling applications, these cutters have specific diameter ranges and corner radii, suitable for materials with difficult cutting properties.

Material Compatibility:

P (Steel): Compatible with all cutter types.
M (Stainless Steel): Compatible with most cutter types.
K (Cast Iron): Limited compatibility with certain cutter types.
N (Non-Ferrous Metals): Limited compatibility.
S (Difficult Cutting Materials): Compatible with specific cutter types.

Standards and Shank Type: All cutters adhere to the PWZ-NORM standard and feature the ConeFit shank type for secure tool holding.

Ordering Information: Examples are provided for ordering specific grades like WJ30RA, WJ30RD, and WJ30TF, indicating the compatibility with different materials and the specific cutter designations.

Key Parameters: The document lists critical parameters such as diameter, number of teeth, corner radius, and engagement limits (ap and ae) for each cutter type, ensuring users select the appropriate tool for their application.

Overview: The document provides detailed specifications and classifications for various milling tools, including solid carbide and brazed milling tools. It covers different tool designations, dimensions, and applications for materials like steel, stainless steel, cast iron, and hard materials.

Specifications: The document lists tools with specific designations such as MC275 and MC075, detailing their diameter range, number of teeth, corner radius, and applicable standards like PWZ-NORM. It also includes shank types like ConeFit and material compatibility (P, M, K, N, S, H, O).

Tool Dimensions: Detailed tables provide dimensions for various tools, including diameter (Dc), length (l11, Lc, l4, l1), and shank diameter (d1). The tools are categorized by their application, such as shoulder milling and slot milling, with specific parameters like ae and ap.

Indexable Inserts: The document includes a section on indexable inserts for milling, detailing positive and negative inserts, their dimensions, and cutting edge specifications. It also provides ordering examples for different grades like WKP25S and WDN20.

Applications and Recommendations: The tools are categorized based on their suitability for different materials, with recommendations for use in steel, stainless steel, cast iron, non-ferrous metals, and hard materials. The document emphasizes the importance of selecting the right tool for specific applications to ensure optimal performance.

Ordering Information: Examples are provided for ordering tools and inserts, specifying the grade and tool designation required for different applications.

Overview: The document provides detailed specifications and ordering information for various types of indexable inserts used in milling tools. These inserts are categorized based on their shape, material, and coating type, and are designed for different machining applications.

Specifications: The inserts are described with parameters such as size (s, l, r, α, b), tolerance class, and the number of cutting edges. The document lists multiple grades like WKP35G, WEP20, WKP25S, and others, each associated with specific material properties such as coated carbide (HC), uncoated cermet (HT), and uncoated carbide (HW).

Types of Inserts: The document categorizes inserts into various shapes and types, including:

Positive Square Inserts: SDMT, SDET, SDGT, SDMW, SDMX, etc.
Positive Triangular Inserts: TPAW, TPJW.
Positive Rhombic Inserts: ZDGT, ADGX, BCGX.
Negative Rhombic Inserts: ENMX, LNGX.
Negative Octagonal Inserts: ONHF, ONHU, ONMU.
Wendelnovex Inserts: P2352, P23522.
Negative Triangular Inserts: P23696.
Negative Round Inserts: RNGN.

Ordering Examples: The document provides examples for ordering specific grades, indicating the type of insert and the corresponding grade, such as SDMT06T2ZDR-D57 WKP35G for coated carbide inserts.

Material and Coating: The inserts are available in various materials and coatings, including:

Coated Carbide (HC): Offers enhanced wear resistance.
Uncoated Cermet (HT): Provides high hardness and thermal resistance.
Uncoated Carbide (HW): Suitable for general-purpose machining.
Polycrystalline Diamond (DP): Used for high-precision applications.
Silicon Nitride (CN) and Reinforced Ceramic (CR): For high-temperature applications.

Applications: The inserts are designed for use in milling tools across various machining operations, including finishing and roughing, with specific grades tailored for different materials and cutting conditions.

Overview: The document provides detailed specifications and information on face milling cutters, specifically the M5009 and M5011 series, which utilize indexable inserts with eight cutting edges each. These tools are part of the Xtra·tec® XT line, designed for efficient milling operations.

Specifications:

Cutting Edges: Each indexable insert features eight cutting edges, enhancing tool life and efficiency.
Diameter Range: The cutters are available in diameters ranging from 40 mm to 160 mm (or 2 inches to 6 inches).
Materials: Inserts are available in both coated (HC) and uncoated (HW) carbide options, suitable for various materials including P, M, K, N, S, and H types.

Assembly Parts and Accessories:

Clamping Screws: FS1459 (T15IP) with a tightening torque of 4 Nm is used for securing indexable inserts.
Torque Screwdrivers: Both analogue (FS2003) and digital (FS2248) options are available for precise torque application.
Additional Tools: Interchangeable blades, screwdrivers, and keys for shim screws are provided for assembly and maintenance.

Indexable Inserts:

Designations: Various insert designations such as SNGX120512-F57, SNMX120512-D27, and others are listed, each with specific tolerance classes and edge numbers.
Applications: Inserts are suitable for a range of applications, indicated by letters (a, b, c) representing compatibility with different materials and operations.

Tool Designations:

Shell Mill Mount: Tools are designed with a DIN 138 transverse keyway for secure mounting.
Specific Models: Models like M5009.051-B19-06-06 and M5011-063-B22-07-08 are detailed with dimensions and insert compatibility.

Recommendations:

Ensure proper torque application using recommended screwdrivers to maintain tool integrity and performance.
Select the appropriate insert material and designation based on the material being machined for optimal results.

Overview: This document provides technical specifications and details for various face milling cutters and milling tools with indexable inserts. It includes information on tool designations, dimensions, assembly parts, accessories, and indexable inserts.

Specifications:

Tool Designations: The document lists multiple tool designations such as M5012, M4003, and M3024, each with specific dimensions and configurations.
Dimensions: Tools are specified with dimensions such as diameter (Dc), shank diameter (d1), length (l4, l1), and number of inserts (Z).
Indexable Inserts: Inserts are categorized by tolerance class, number of cutting edges, and material type (e.g., coated carbide, uncoated carbide, polycrystalline diamond).

Procedures:

Assembly Parts: Includes clamping screws for indexable inserts and shims, with specified tightening torques (e.g., 4 Nm for FS1459).
Accessories: Torque screwdrivers (analogue and digital), interchangeable blades, and screwdrivers are listed as accessories for tool assembly and maintenance.

Norms and Standards:

Mounting Standards: Tools are designed with shell mill mounts and transverse keyways conforming to DIN 138 standards.

Recommendations:

Usage: The document suggests using specific torque settings for clamping screws to ensure proper assembly and performance.
Material Compatibility: Tools and inserts are suitable for various materials, indicated by codes (P, M, K, N, S, H, O).

Key Data from Tables:

Cutting Edges: Xtra·tec® XT tools feature 8 cutting edges per insert, while Walter BLAXX tools have 14 cutting edges.
Insert Types: Various insert types are listed with specific designations and dimensions, indicating their compatibility with different tool bodies.

Overview: This document provides detailed specifications and assembly instructions for face milling cutters, specifically focusing on milling tools with indexable inserts. It includes information on assembly parts, accessories, indexable inserts, and tool designations.

Specifications:

Diameter Range: 80–315 mm for face milling cutters.
Cartridge and Clamping Screws: Various types with specified tightening torques, e.g., FS247 (SW 4) with 8 Nm torque for cartridges.
Indexable Inserts: Different types with varying cutting edges and tolerance classes, e.g., ODHT0605ZZN with 8 cutting edges.

Procedures:

Assembly Parts: Includes cartridges, clamping screws, and adjusting pins for tool bodies.
Accessories: Tools such as screwdrivers, torque handles, and interchangeable blades are specified for assembly and adjustments.

Tool Designations:

Tools are categorized by shell mill mount DIN 138 transverse keyway with specific designations, e.g., F2010.B.080.Z06.02.R681M for an 80 mm diameter cutter.
Each tool designation includes details like diameter, number of inserts, and type of insert used.

Indexable Inserts:

Inserts are categorized by tolerance class and number of cutting edges, with specific designations for different materials and coatings, e.g., HC for coated carbide.
Each insert type is associated with specific applications and materials, such as P, M, K, N, S, H categories.

Recommendations:

Ensure correct tightening torque for screws to maintain tool integrity and performance.
Use specified accessories for adjustments to ensure precision and safety.

Key Data from Tables:

Tables provide detailed dimensions and specifications for each tool and insert type, including diameter, length, and number of inserts.
Data on cutting edge configurations and material compatibility is crucial for selecting the appropriate tool for specific milling tasks.

Overview: This document provides detailed specifications and guidelines for the M5130 and M5137 series of shoulder milling cutters, which utilize indexable inserts. It includes information on assembly parts, accessories, indexable inserts, and tool designations.

Specifications:

Diameter (Dc): Ranges from 22 mm to 160 mm for various models.
Clamping Screw: FS2573 (T9IP) with a tightening torque of 2 Nm for smaller diameters and FS2300 (T15IP) with 3.5 Nm for larger diameters.
Indexable Inserts: Available in various tolerance classes and cutting edge numbers, with both coated (HC) and uncoated (HW) carbide options.

Tools and Accessories:

Torque Screwdrivers: Both analogue (FS2003) and digital (FS2248) options are available.
Interchangeable Blades: FS2013 (T9IP) and FS2014 (T15IP) for different tool sizes.
Screwdrivers: FS1484 (T9IP) and FS1485 (T15IP) for assembly and maintenance.

Indexable Inserts:

Corner Radius: If the radius is 2.5 mm or above, the corner area of the body must be reworked. The formula is R (body) = r (indexable insert) – 1 mm.
Material: Inserts are available in coated carbide (HC) and uncoated carbide (HW).

Tool Designations:

ScrewFit and Cylindrical Shank: Various models are available with different dimensions and insert numbers, suitable for different applications.
Shell Mill Mount: Models are designed with DIN 138 transverse keyway for secure mounting.

Assembly Parts:

Sealing Disc Set: Includes gasket and screws, with specific models like FS936 SET KOMPLETT.

Recommendations:

Ensure proper tightening torque for clamping screws to maintain tool integrity.
Rework the corner area of the body when using inserts with a corner radius of 2.5 mm or more.
Use the appropriate torque screwdriver and interchangeable blades for assembly and maintenance.

Overview: This document provides detailed specifications and guidelines for various milling tools, specifically shoulder milling cutters with indexable inserts. It includes information on tool dimensions, assembly parts, accessories, and indexable inserts.

Specifications:

Tool Dimensions: The document lists tools with diameters (Dc) ranging from 20 mm to 315 mm, with various lengths and insert types.
Indexable Inserts: Inserts are available in different materials such as coated carbide (HC), polycrystalline diamond (DP), and uncoated carbide (HW). Each insert has specific corner radii and cutting edges.

Assembly Parts and Accessories:

Clamping Screws: Different clamping screws are specified for various tool sizes, with tightening torques ranging from 1.2 Nm to 8 Nm.
Torque Screwdrivers: Both analogue and digital torque screwdrivers are recommended for precise assembly.
Coolant Nozzle: The FS2250 coolant nozzle must be secured to prevent it from coming loose.

Procedures and Recommendations:

Adjustable Runout: Tools feature adjustable runout for precision milling.
Reworking Requirements: If the corner radius of an insert exceeds certain values, the corner area of the tool body must be reworked.
Effective Design: Tools like the Walter BLAXX and Xtra·tec® are designed for full effectiveness with multiple cutting edges per insert.

Standards and Compliance:

Tools and assembly parts comply with ISO standards, such as ISO 4762 for tightening screws.

Overview: This document provides detailed specifications and guidelines for slot milling cutters, specifically focusing on tools with indexable inserts. It includes information on assembly parts, accessories, indexable inserts, and tool designations.

Specifications:

Slot Milling Cutters: The document lists various slot milling cutters with different diameters (Dc) ranging from 3 to 6 inches and 100 to 315 mm. Each cutter is designed for specific applications and comes with clamping screws and tightening torque specifications.
Indexable Inserts: The inserts are categorized by tolerance class and number of cutting edges. They are made from coated carbide (HC) and are suitable for different materials (P, M, K, S).

Procedures:

Assembly Parts: The document specifies the clamping screws required for different cutter diameters and the corresponding tightening torque. It also lists the necessary accessories such as torque screwdrivers and interchangeable blades.
Tool Designations: Tools are designated with specific codes indicating their dimensions and the number of inserts they can hold. The document provides detailed measurements for each tool, including diameter, length, and number of inserts.

Recommendations:

Use of Accessories: The document recommends using specific torque screwdrivers and mounting wrenches for assembling and adjusting the tools to ensure optimal performance.
Material Compatibility: It advises selecting the appropriate indexable inserts based on the material being machined to achieve the best results.

Key Data from Tables:

Clamping Screws: Different clamping screws are specified for various tool diameters, with tightening torques ranging from 1.5 Nm to 5 Nm.
Indexable Inserts: The tables provide detailed information on the radius, width, and compatibility of inserts with different materials.

Critical Information:

Exigencies: Proper assembly and torque application are critical for tool performance and safety.
Limitations: Each tool and insert is designed for specific applications and materials, and using them outside these parameters may lead to suboptimal performance.

Overview: This document provides detailed specifications and guidelines for various types of copy milling cutters and milling tools with indexable inserts. It includes information on assembly parts, accessories, indexable inserts, and tool designations.

Specifications:

Assembly Parts: The document lists clamping screws for indexable inserts with specified tightening torques. For example, FS1495 (T20IP) requires 5 Nm.
Accessories: Includes torque screwdrivers (analogue and digital), interchangeable blades, and screwdrivers with specific designations like FS2004 and FS2248.
Indexable Inserts: The inserts are categorized by tolerance class and number of cutting edges, with designations such as ROGX1605M08-G88 and ROMX1605M08-D57. Materials include coated carbide (HC) and uncoated carbide (HW).

Tool Designations:

ScrewFit: Tools like M5468-040-T36-02-10 are specified with dimensions such as Da, d1, l4, l1, Lc, and the number of inserts.
Cylindrical Modular: Tools such as M5460-008-TC06-02-04 are detailed with similar specifications.
Shell Mill Mount: Tools like M5468-063-B22-04-10 are described with transverse keyway specifications.

Key Features:

Indexing Surfaces: Tools like Xtra·tec® XT feature indexing surfaces and multiple cutting edges per insert.
Reinforced Design: Tools such as F2334R have a reinforced design with four cutting edges per indexable insert.
HSC Machining: Profile milling cutters like M5460 are designed for high-speed cutting (HSC) with metric cutting diameters.

Critical Information:

Tightening Torques: Specific torques are provided for different clamping screws, ensuring proper assembly and function.
Material Specifications: The use of coated and uncoated carbide is specified for different applications, affecting tool performance and longevity.
Tool Dimensions: Detailed dimensions are provided for each tool type, crucial for selecting the appropriate tool for specific milling operations.

Catalog excerpts

Solid carbide and PCD milling tools Milling tools with indexable inserts Catalogue D – Milling Edition 2022

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How to find and order your tool solution: Personal – worldwide You can contact us by phone, fax or e-mail. The contact details for your local contact can be found on our website at: walter-tools.com The Walter Hybrid catalogues and brochures show the entire standard range under the Walter, Walter Titex, Walter Prototyp and Walter Multiply c ompetence brands – in print or in digital format – with product range overviews, product data, cutting data recommendations and much more. Including links to our machining navigator, Walter GPS, or the Walter TOOLSHOP with the chance to order directly. At...

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D1: Solid carbide milling tools D2: Milling tools with indexable inserts

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The structure of the new Walter General Catalogue The new Walter General Catalogue presents information about products and applications in a comprehensive and clear manner as an e-document – including direct links to the Walter online catalogue. Milling tools with indexable inserts Milling tools with indexable inserts Face milling cutters Diameter range [mm] [inch] Boring bar/adaptor type DIN 1835 B Shell mill mount DIN 138 ScrewFit Cylindrical shank Cylindrical modular Steep taper HSK NCT S Materials with difficult cutting properties Indexable inserts Number of cutting edges Face milling cutters...

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Scan the QR code to go directly to the sub-page for the corresponding product in the Walter online catalogue. The brief overview contains an image of the tool or product, icons representing applications and other information, and the main and secondary applications in the ISO materials sector. Direct link As well as scanning the QR code, you can also type the link directly into your browser: www.walter-tools.com/woc/M3024. In the e-document, you can of course click on the link itself. Detailed overview of product data Depending on the product, the information available here or on the following...

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Technologies at Walter. The patented Walter Accure·tec technology ensures maximum vibration damping on boring bars for turning and adaptors for milling. Ideal for turning, milling and drilling operations involving extended tool applications. Tiger·tec® Gold is the new Walter generation platform for unique indexable insert coatings. It makes maximum tool life and process reliability possible. The CVD grade is produced using the innovative ultra low pressure method (ULP-CVD). The special titanium aluminium nitride layer makes them highly resistant to abrasion, hairline cracks, oxidation and plastic...

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Xtra·tec® indexable insert milling cutters and drills guarantee extremely soft cutting action and optimal surface quality on almost all materials. Indexable inserts with highly positive geometries and the Tiger·tec® coating have a particularly beneficial hardness/toughness ratio. For maximum productivity and process reliability. Xtra·tec® XT is the latest generation of Walter milling tools. As the "Xtended" Xtra·tec® technology, it offers a completely new perspective on productivity and process reliability. It can cover nearly all milling operations in every common material group: More reliable,...

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D – Milling D1: Solid carbide milling tools Solid carbide milling tools Product range overview High-feed milling cutter Shoulder milling cutters Shoulder/slot milling cutters Copy milling cutters Profiling cutters Circle segment milling cutters Order pages High-feed milling cutter Shoulder milling cutters Shoulder/slot milling cutters Copy milling cutters Profiling cutters Circle segment milling cutters Solid carbide milling tools with ConeFit interface Product range overview High-feed milling cutter Shoulder milling cutters Shoulder/slot milling cutters Copy milling cutters Profiling cutters...

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Solid carbide milling tools High-feed milling cutters Diameter range Corner radius Diameter range Number of teeth Corner radius N NF metals S Materials with difficult cutting properties O Other Page in catalogue

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Solid carbide milling tools Shoulder milling cutters Diameter range Corner radius Diameter range Corner radius N NF metals S Materials with difficult cutting properties H Hard materials O Other Page in catalogue

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Solid carbide milling tools Shoulder milling cutters Diameter range Corner radius Diameter range Number of teeth Corner radius PWZ-NORM MINI M Stainless steel K Cast iron N NF metals S Materials with difficult cutting properties H Hard materials O Other Page in catalogue

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Solid carbide milling tools Shoulder milling cutters Diameter range Corner radius Diameter range DIN 6527 L PWZ-NORM L STANDARD PWZ-NORM S PWZ-NORM XL STANDARD PWZ-NORM L PWZ-NORM XL Cylindrical shank Cylindrical shank Corner radius K Cast iron N NF metals S Materials with difficult cutting properties O Other Page in catalogue

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Solid carbide milling tools Shoulder milling cutters Diameter range Corner radius Diameter range Number of teeth Corner radius M Stainless steel K Cast iron N NF metals S Materials with difficult cutting properties H Hard materials O Other Page in catalogue Shoulder milling cutters

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Solid carbide milling tools Shoulder/slot milling cutters Diameter range Corner radius Diameter range Number of teeth Corner radius STUB STANDARD PWZ-NORM L DIN 6527 L LONG N NF metals S Materials with difficult cutting properties H Hard materials O Other Page in catalogue

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Solid carbide milling tools Shoulder/slot milling cutters Diameter range Corner radius Diameter range Number of teeth Corner radius N NF metals S Materials with difficult cutting properties H Hard materials O Other Page in catalogue

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Solid carbide milling tools Shoulder/slot milling cutters Diameter range Corner radius Diameter range Number of teeth Corner radius P-NORM DIN 6527 L ANSI-STANDARD P-NORM L DIN 6535 HB Cylindrical shank with collar Cylindrical shank with collar DIN 6535 HA DIN 6535 HB N NF metals S Materials with difficult cutting properties H Hard materials O Other Page in catalogue

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Tools for Milling

Tools for Milling

Catalog excerpts

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