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The right time for innovation.

The right time for innovation.
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The right time for innovation.

Product catalog summary
Product Highlights Overview
Walter's Xill·tec™ solid carbide milling cutters from the MC230 Advance range are highlighted for their versatility and high performance in milling across various applications and materials. These tools feature a wear-resistant grade that enhances tool life and process reliability.
Turning
  • ISO Turning: Utilizes Tiger·tec® Gold grades (WPP10G, WPP20G, WPP30G) known for wear resistance and toughness, suitable for steel and cast iron.
  • Copy Turning System: The Walter Turn W1210/W1211/WL25 system offers stable internal machining with a positive-locking WL connection for dimensional stability.
  • Geometries: FN2 and MN2 geometries in WN10 and WNN10 grades are effective on ISO N materials like aluminum and copper alloys.
  • Cermet Geometry: WEP10C FP5 geometry provides excellent tool life and surface quality for steel, stainless steel, and cast iron.
Grooving
  • Parting-off System: Walter Cut G4042-P/DX18 enhances tool life and reliability with a reinforced shank and precision cooling.
  • Grooving System: G4221-P/DX18 is ideal for internal grooving with high productivity and process reliability.
  • Quick-Change Heads: QuadFit G4221-Q..-P/DX18 offers flexibility and reliability for internal grooving.
  • Special Tools: Walter Xpress provides custom-designed grooving tools with rapid delivery.
Holemaking
  • Drilling: The DC175 Supreme solid carbide drill and WNN15 drilling grade are noted for their capabilities in solid drilling applications.
Conclusion
Walter emphasizes innovation and excellence in machining tools, offering products designed for efficiency, reliability, and cost-effectiveness.
DC175 Supreme Solid Carbide Drill Overview
Specifications: The DC175 Supreme drill features Walter precision cooling, available in diameters from 3 to 20 mm, with coatings for enhanced performance.
Applications: Suitable for ISO material groups M and S, applicable in industries like mechanical engineering and automotive.
Benefits: Offers optimum productivity, long tool life, and reduced production costs.
Performance Example: Demonstrated superior tool life in hydraulic valve applications.
WNN15 Drilling Grade: Designed for reliable drilling in aluminum with a TiAlN coating.
TC630 Supreme Thread Milling Cutter: Offers high process reliability for demanding applications.
Xtra·tec® XT Milling Tools: Includes various milling cutters designed for precision and cost-efficiency.
Conclusion: Walter's tools provide advanced solutions for industrial applications, ensuring high productivity and reliability.
Tool Compatibility and Specifications
Discusses indexable inserts for F2330 and F2239 milling cutters, compatible with Walter's standard milling cutters.
Material and Coating Technology: Features PVD-coated Tiger·tec® Gold milling grade WSP45G for wear resistance and toughness.
Application and Benefits: Suitable for ISO groups P, M, and S, ideal for challenging conditions with benefits like long tool life.
New Product Range: Introduces Tiger·tec® Silver WSM45X inserts for high performance in ISO S and M materials.
Hydraulic Expansion Adaptor: AB019 adaptor offers high torque transfer and vibration-damping capabilities.
Global Contact Information: Provides contact details for Walter's offices worldwide.
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Catalog excerpts

The right time for innovation.-1

Turning, holemaking, threading, milling Product highlights Edition 2021-2 _PRODUCT HIGHLIGHTS The right time for innovation.

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Xill·tec™ Universal eXcellence in milling. With Xill·tec™, the solid carbide milling cutters from the MC230 Advance range, Walter offers you unprecedented universality and excellence in milling: Universal, due to versatility for virtually any application and any material. Excellent, due to the unique combination of a new high-performance geometry with Walter’s own wear-resistant WK40TF high-performance grade. This makes Xill·tec™ a byword for the greatest operational smoothness, tool life increases and process reliability. And all with outstanding cost-effectiveness. www.solid-carbide-milling.walter...

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Walter highlight flyer Grooving 9 Special tools Drilling from solid Thread milling Milling tools with indexable inserts Rotating adaptors

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Tiger·tec® Gold grades WPP10G, WPP20G, WPP30G Walter Turn W1210/W1211/WL25 copy turning system Walter Cut G4042-P/DX18 parting-off system Walter Cut G4221-P/DX18 grooving system Walter QuadFit G4221-Q..-P/DX18 quick-change heads Special tools Walter Xpress G1011 and G4011 special tools

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_TIGER·TEC® GOLD GRADES WPP10G, WPP20G, WPP30G New Tiger·tec® Gold turning grades – strong in steel and against wear. NEW THE GRADE – New Tiger·tec Gold coating: Fine-columnar, highly textured MT-TiCN – resistant to flank face wear – Multilayer MT-TiCN structure – improves the elastic property of the crystals – Highly textured Al2O3 – for greater resistance to crater wear – Multi-stage post-treatment – for a smooth rake face, r educed friction and improved toughness ® THE INDEXABLE INSERT – Basic shapes: CNMG, DNMG, SNMG, TNMG, VNMG, WNMG – Wiper geometries: FW5, MW5 – Standard geometries: FP5,...

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APPLICATION EXAMPLE Drive shaft – longitudinal turning Wear resistance Tiger·tec® Gold Cutting data Competitors ISO P20 Tiger·tec® Gold Walter WPP20G Tiger·tec® Gold COATING COMPOSITION Comparison: Tool life MT-TiCN – highly textured TIGER·TEC® GOLD TECHNOLOGY Tiger·tec® Gold Conventional MT-TiCN – highly textured TiCN Carbide Increased toughness thanks to unique, multilayer MT-TiCN for better elastic p roperties of the crystals. Carbide Tool life increase of +50% due to fine-columnar, highly textured MT-TiCN and Al2O3.  BENEFITS FOR YOU – High level of cost-efficiency due to highly textured...

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_WALTER TURN W1210/W1211/WL25 COPY TURNING SYSTEM Stable internal machining with maximum cost-efficiency. NEW THE TOOL – Copy turning system with WL positive engagement on boring bar and indexable insert – Boring bar diameter: 25, 32 and 40 mm – Internal copy turning, facing and axial grooving – Replacement for ISO VBMT, VCMT, DCMT indexable inserts – High-precision components W1210 – Profiling angle of up to 72.5° – Can be used universally due to its neutral design W1211 – Profiling angle of up to 50° THE INDEXABLE INSERT – Three-edge, positive indexable inserts with WL positive engagement –...

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Positive – with the best performance on ISO N. EXPANSION OF THE RANGE THE GRADE WN10 – Uncoated, polished carbide substrate – Cost-effective alternative to coated grades WNN10 – HIPIMS PVD TiAlN coated, polished carbide grade – Extremely high wear resistance – Excellent layer bonding on sharp cutting edges WN10 – Primary application: ISO N; secondary application: ISO S, O – Al wrought alloys or AlSi cast alloys with low silicon content (less than ~7%)  – Suitable for copper alloys or brass alloys WNN10 – Primary application: ISO N; secondary application: ISO P, M, K, S, O – AlSi cast alloys (up...

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Best quality and tool life in stable conditions. EXPANSION OF THE RANGE THE GRADE – New cermet micrograin grade WEP10C – Wear-resistant TiCN/CN-based cermet substrate with Ni/Co binder and PVD TiCN/TiAlN coating – Double the tool life due to unparalleled wear resistance – Extra fine cermet substrate grain – Finishing of components, internal and external – Primary application: Steel ISO P10 – ap: 0.1–2.0 mm; f: 0.04–0.25 mm – Secondary application: Stainless steel ISO M10 and cast iron ISO K10 – Finishing with continuous and slightly interrupted cuts – Areas of application: General mechanical...

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_WALTER CUT G4042-P/DX18 PARTING-OFF SYSTEM Neutral parting blades, which represent greater reliability. NEW THE TOOL – Walter Cut G4042/G4042-P deep parting blades with or without precision cooling – Innovative new self-clamping system: Perfect four-point retention in the insert seat – Blade height: 26–32 mm – Insert widths: 1.5/2.0/3.0/4.0 mm – Parting off diameter: 35–80 mm – Stable, reinforced tool body for narrow insert widths 1.5/2.0 and 3.0 mm – Grooving and parting off where space is limited – Parting off with low burr and pip formation (by 6°, 7° and 15° angled parting off inserts) –...

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_WALTER CUT G4221-P/DX18 GROOVING SYSTEM Ideal for internal grooving with greater reliability. NEW THE TOOL – Walter Cut G4221-P/DX18 grooving system – Precision cooling via the top clamp – Axial coolant bore (sealable) for blind-hole machining – Flexible O-ring seal for leak-free coolant transfer – Insert widths: 2, 3, 4 mm – Internal grooves with a diameter starting from Dmin = 25 mm – Grooving to a depth of Tmax = 10 mm – Can be used up to a coolant pressure of 80 bar – Shank dia. 25–32 mm G1/8" connection for coolant transfer Optional cooling bore for blind-hole machining Precision cooling...

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_WALTER QUADFIT G4221-Q..-P/DX18 QUICK-CHANGE HEADS Intelligent internal grooving – with QuadFit quick-change heads. NEW THE TOOL – Walter Cut G4221-Q..-P/DX18 grooving system: QuadFit quick-change heads – Precision cooling via the top clamp – 0.002 mm indexing accuracy – Only one cap nut for clamping the exchangeable head – Precision-ground, tetrahedral polygon attachment; can be rotated 180° for use overhead – Sealable axial cooling bore for blind-hole machining – Internal grooves with a diameter starting from Dmin = 50 mm – Grooving to a depth of Tmax = 21 mm – Insert widths of 3 and 4 mm...

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