Group: Walter Group
Catalog excerpts
Recessing with cool precision
Open the catalog to page 1Efficient internal grooving and recessing with cool precision. – First choice for internal grooving and recessing – All ISO material groups – Internal grooves with a diameter starting from Dmin = 16 mm – Grooving to a depth of Tmax = 12 mm – Insert widths of 2, 3, 4, 5 and 6 mm – Can be used up to a coolant pressure of 80 bar – Precision cooling via the top clamp – Sealable axial cooling bore for blind-hole machining – Connection using K601 coolant set (G1/8" thread on shank) or installation, e.g. using a Weldon basic adaptor – Flexible O-ring seal for leakage-free coolant transfer between...
Open the catalog to page 2Enormous potential savings when machining behind the shoulder. NEW ADDITION TO THE PRODUCT RANGE – VG7 geometry for Walter Cut GX grooving tools – For finishing operations behind the shoulder of a component – Machining parameters: f: 0.05–0.25 mm; ap: 0.2–2.0 mm – Machining operations on automatic bar machines and multi-spindle machines THE INDEXABLE INSERT – Two precision-sintered GX24 cutting edges – For use in standard tools – Indexable insert width of 2.8 mm (designed for 3 mm parting off) – Corner radii of 0.2 and 0.4 mm Primary application: – ISO P – steel Secondary application: – ISO...
Open the catalog to page 4Part off a diameter of up to 65 mm with two cutting edges. Walter Cut G1041..R/L-P parting blades with reinforced shank – Precision cooling on the rake and flank faces – Blade height 26–32 mm – In right-hand, left-hand and contra versions – 34 mm long grooving inserts, width 3–4 mm – Three chip geometries to choose from: Low to high feed THE GEOMETRIES CF5: – Light to moderate feeds – Good chip control – 6° angle, low burr and pip formation Walter Cut G1011...R/L-P monoblock tools – Precision cooling on the rake and flank faces – Shank sizes 20–25 mm – Optimal application of force from...
Open the catalog to page 5Reduced tool head height THE TOOL – Walter Cut monoblock tools for grooving, parting off and recessing – G1011-P with internal coolant supply directly to the cutting edge – Clamping screw operable from above and below – For double-edged GX16, GX24 and GX30 grooving inserts – Insert widths of 2.0/2.5/3.0/4.0/5.0/6.0/8.0 mm – Cutting depths of 12, 21, 28 and 32 mm – Shank sizes of 12 × 12 up to 32 × 32 mm Optimum screw position Clamping screw can be operated from above and below THE APPLICATION – Parting off up to a diameter of 42 mm with two cutting edges – Grooving and recessing operations...
Open the catalog to page 6Monoblock tools: A new dimension in axial grooving. Stable insert seat – Axial grooves from a diameter of 34 mm – Cutting depths up to 25 mm – Insert width from 3 mm Clamping screw can be operated from above or below THE TOOL – Monoblock tool – Clamping screw can be perated o from above or below – Two cutting depths available for optimum tool stability Monoblock toolholder for axial grooving Right-hand version Left-hand version Easy handling in inverted use Optimum stability thanks to a selection of different cutting depths
Open the catalog to page 7Monoblock tools: Flexible use for moderate cutting depths. THE TOOLS G1511 monoblock toolholder – For cutting depths up to 6 mm – For GX16 and GX24 cutting inserts – For radial and axial grooving, and recessing – The same tool can be used for all insert widths from 2 to 6 mm G1511 monoblock toolholder – straight version G1521 90° angled monoblock toolholder – 90° angled tool design – For cutting depths up to 6 mm – For GX16 and GX24 cutting inserts – For radial and axial grooving, and recessing – The same tool can be used for all insert widths from 2 to 6 mm G1521 monoblock toolholder – 90°...
Open the catalog to page 8Tool holder: With precision cooling, for universal use. – G1511-P in the following sizes: 16 × 16 mm, 20 × 20 mm, 25 × 25 mm – For GX insert widths from 2.0 mm to 6.35 mm – 6 mm cutting depth with GX24 cutting inserts – Grooving and recessing with precision cooling in radial and axial machining directions – Can be used from 10 bar up to a maximum coolant pressure of 150 bar – Can be used on all types of lathes G1/8" internal coolant connection Precision cooling on the rake face Torx Plus screw can be operated from above or below Shortened support for universal use Direct coolant transfer...
Open the catalog to page 9Wear resistance and toughness are not a contradiction. Coating • Low thermal load on the substrate due to Al2O3 layer • Low friction due to improved surface structure • Better wear properties due to greater layer hardness Micrograin substrate • High level of hardness • High level of toughness Cutting edge quality • High-precision microgeometries guarantee consistent tool life • High cutting edge stability due to micrograin substrate • Sharp cutting edge due to low coating thickness Heat ingress into the carbide Cutting edge Indicator layer • Maximum tool life due to easy wear detection •...
Open the catalog to page 10WSM13S – (ISO P10, ISO M10, ISO S10) – Optimum resistance to temperature and wear when m achining steel, stainless alloys and heat-resistant super alloys – For finishing and medium machining with uninterrupted cuts Overview of Tiger·tec® Silver grades Wear resistance – Resistance to temperature and wear when machining steel, stainless alloys and heat-resistant super alloys – For use in stable conditions, with high cutting speeds and also when oil is used as the lubricant WSM33S – (ISO P30, ISO M30, ISO S30) – First choice for machining steels, stainless steels and heat-resistant super...
Open the catalog to page 11High-performance cutting tool aterials m s pecially developed for grooving and ongitudinal turning. l THE APPLICATION Primary application of ISO P: – Typical steels, such as 42CrMo4, 100Cr6 and C45 Tiger·tec® Silver CVD coating • Aluminium oxide with optimised microstructure for maximum crater wear resistance/ cutting speed • Mechanical post-treatment creates compressive stresses to prevent fracture on the cutting edge Primary application of ISO K: – All cast iron materials, such as grey cast iron (EN-GJL), ductile cast iron (EN-GJS) and vermicular cast iron (EN-GJV) THE NEW CVD GRADES...
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