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Product Innovations catalogue

Product Innovations catalogue

Product catalog summary

Overview: The Walter Product Innovations Catalogue 2021-1 showcases the latest advancements in machining tools and technologies, emphasizing turning, drilling, threading, and milling. It highlights Walter's dedication to innovation, sustainability, and digital solutions.

Technologies at Walter: Walter introduces advanced technologies such as Tiger·tec® Silver and Gold coatings for indexable inserts, enhancing wear resistance and toughness. Accure·tec technology offers vibration damping for boring bars, while Walter BLAXX and Xtra·tec® XT provide robust milling solutions. The Walter Green initiative focuses on sustainability by offsetting CO2 emissions.

Digital Solutions: Walter Innotime® and Walter GPS offer feature-based and application-based searches for optimal machining solutions. The Walter TOOLSHOP and EDI facilitate quick information access and order placement, while Walter Nexxt integrates digital expertise for real-time performance optimization.

Product Categories:

Turning: Includes ISO turning, grooving, and thread turning tools with a focus on indexable inserts and cutting tool materials like carbide and ceramics.
Drilling: Features solid carbide and precision boring tools, emphasizing Walter Titex XD Technology for deep-hole drilling.
Threading: Covers tapping, thread forming, and thread milling tools.
Milling: Offers solid carbide and PCD milling tools, along with indexable insert systems.

Innovative Products: Walter Xpress provides rapid delivery for special tools, while Xill·tec™ and X·treme Evo drills cater to diverse ISO material groups. The Walter Capto™ and ConeFit systems offer modular adaptability for various machining processes.

Technical Information: Detailed specifications for cutting data, tool materials, and geometries are provided, ensuring users can select the best tools for their applications.

Indexable Inserts: The document provides detailed specifications and guidelines for indexable inserts used in ISO turning applications, focusing on various shapes, materials, and machining conditions. It includes tolerances, dimensions, and recommended usage for different types of inserts.

Specifications: Various thicknesses, permissible deviations, cutting edge lengths, and corner radii are specified for different insert types.

Machining and Fastening Features: Descriptions of machining features and the necessity for precise insert descriptions are included.

Material and Coating: The document specifies the use of coated carbide and cermet materials for different insert types.

Application Recommendations: Recommendations for optimal, average, and poor machining conditions are provided for each insert type.

Additional Product Range: Information on CBN, PCD, and ceramic inserts, with descriptions of their shapes and applications, is included.

Torque Requirements and Installation Procedures: The document provides tightening torque specifications for various tool sizes and detailed installation instructions for QuadFit Large intermediate adaptors and exchangeable heads.

Safety Recommendations: Safety measures include wearing protective gloves and adhering to recommended cutting speeds to prevent injuries.

Technical Information on Boring Bars/Adaptors: Specifications for Accure·tec A3001 boring bars and adaptors, including vibration-damped features and QuadFit Large interface compatibility, are outlined.

Cutting Data and Tilting Torques: Recommended cutting data and tilting torques are provided for various tool configurations.

Grooving Tools and Designation Key: A designation key for Walter Cut grooving tools explains the coding system for tool types, cutting depths, and other specifications.

Drilling Tools and Indexable Inserts: The document provides detailed specifications and guidelines for drilling tools and indexable inserts used in machining processes, including information on tool types, dimensions, and suitable applications.

Specifications: Multiple tool designations with specific dimensions such as diameter, length, and seat size are listed.

Assembly and Accessories: Information on assembly parts, clamping screws, and torque specifications is provided.

Usage Recommendations: Guidelines for selecting the appropriate tool based on the stability of the machine, workpiece, and clamping arrangement are included.

Technical Document Summary: The document serves as a comprehensive guide for selecting and using drilling and boring tools with indexable inserts, providing essential data for optimizing machining processes across various materials.

Torque Screwdrivers and Thread Milling Tools: Specifications for torque screwdrivers and thread milling tools, including material compatibility and machining recommendations, are provided.

Milling Tools: Detailed specifications for solid carbide and PCD milling tools, including dimensions, shank types, and ordering examples for different grades, are outlined.

Applications and Performance: Tools are rated based on their performance in different machining conditions, categorized as best, good, average, or poor.

Key Parameters: Critical parameters such as helix angle, corner radius, and the number of teeth are highlighted for selecting the appropriate tool for specific applications.

General Information: The document provides detailed specifications and assembly instructions for boring bars and adaptors, specifically focusing on the Accure·tec and QuadFit systems.

Specifications: Multiple tool designations with corresponding measurements such as diameter, length, and weight are listed.

Assembly Parts and Accessories: The use of hook wrenches and torque wrenches for assembly is specified, with recommended tightening torque values.

Vibration-Damped End Mill Adaptors: The document describes the Accure·tec vibration-damped end mill adaptors, emphasizing their suitability for milling tools with parallel bores and preset vibration damping.

Technical Information: The document explains the dynamic passive vibration damping feature of Accure·tec boring bars/adaptors, which enhances dynamic rigidity and allows for higher cutting parameters.

Installation Recommendations: The document advises on the use of torque wrenches for securing ScrewFit exchangeable heads and highlights the importance of not exceeding maximum speeds and temperatures to prevent damage.

Sustainability and Certification: Walter emphasizes its commitment to sustainability, highlighting its integrated management system certified by ISO 9001, VDA 6.4, ISO 14001, ISO 45001, and ISO 50001.

Transparency and Responsibility: Walter ensures transparency throughout its process chain, applying strict criteria to its suppliers and maintaining high standards in occupational health, safety, and environmental management.

Walter Innotime®: This digital interface aids in process design by providing an overview of required tools and machining parameters based on 3D models, enhancing cost-efficiency and process speed.

Global Presence: The document lists contact information for Walter's offices across America, Europe, and Asia, indicating a wide international presence.

Catalog excerpts

Turning, drilling, threading, milling Product Innovations catalogue Edition 2021-1 _ MOVING AHEAD WITH INNOVATIONS Product Innovations catalogue

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How to find and order your tool solution: Personal – worldwide You can contact us by phone, fax or e-mail. The contact details for your local contact can be found on our website at: walter-tools.com The Walter General Catalogue 2017 contains the entire standard range of our competence brands Walter, Walter Titex and Walter Prototyp. It is supplemented regularly with the latest Product Innovations catalogues. At walter-tools.com, you can access and order your Walter products quickly and conveniently online – via smartphone, tablet or PC. The benefit for you: Direct access from any device, displayed...

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Walter product innovations Table of contents Page 5 ISO turning – A1 Grooving – A2 Thread turning – A3 129 Drilling from solid – B1 Boring and precision boring – B2 231 Solid carbide and PCD milling tools – C1 Milling tools with indexable inserts – C2 379 Stationary boring bars/adaptors – D1

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Technologies at Walter. The patented Walter Accure·tec technology ensures maximum vibration damping on boring bars for turning and adaptors for milling. Ideal for turning, milling and drilling operations involving extended tool applications. Tiger·tec® Gold is the new Walter generation platform for unique indexable insert coatings. It makes maximum tool life and process reliability possible. The CVD grade is produced using the innovative ultra low pressure method (ULP-CVD). The special titanium aluminium nitride layer makes them highly resistant to abrasion, hairline cracks, oxidation and plastic...

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Xtra·tec® indexable insert milling cutters and drills guarantee extremely soft cutting action and optimal surface quality on almost all materials. Indexable inserts with highly positive geometries and the Tiger·tec® coating have a particularly beneficial hardness/toughness ratio. For maximum productivity and process reliability. Xtra·tec® XT is the latest generation of Walter milling tools. As the "Xtended" Xtra·tec® technology, it offers a completely new perspective on productivity and process reliability. It can cover nearly all milling operations in every common material group: More reliable,...

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ISO turning – A1 Indexable inserts A2 Product range overview – ISO indexable inserts Designation key – ISO indexable inserts ISO indexable inserts – Negative basic shape ISO indexable inserts – Positive basic shape Designation key – System inserts Product range overview – CBN/PCD/ceramic ISO indexable inserts – CBN/PCD/ceramic Product range overview Designation key for Walter Turn system tools Walter Turn turning tools – External machining Indexable inserts for copy turning system Square shank turning toolholders – copy turning system Product range overview Vibration-damped boring bars/adaptors...

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Product range overview of indexable inserts and cutting tool materials: ISO turning – Carbide Cutting tool materials: Carbide Range of applications 01 Insert shape Negative basic shape Positive basic shape 7° Negative basic shape Positive basic shape 7° Negative basic shape Positive basic shape 11° Negative basic shape Positive basic shape 7° Negative basic shape Positive basic shape 5°/7° Negative basic shape System inserts Insert shape WL copy turning inserts, three-edge Wear resistance Toughness * Cermet

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Product range overview of indexable inserts for ISO turning: Tiger·tec® Silver grades and geometries Negative basic shape Positive basic shape Wear resistance Tiger·tec® Silver Tiger·tec® Silver Tiger·tec® Silver Tiger·tec® Silver MP5: For universal machining MU5: Easy-cutting – for ISO P and ISO M RP5: For universal machining RP7: For interrupted cuts, cast skin/forged skin MP4: For universal machining, copy turning FP6: For semi-finishing operations * Fully ground circumference Cast iron machining ISO K Wear resistance Tiger·tec® Silver Tiger·tec® Silver

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Negative basic shape Positive basic shape Wear resistance Tiger·tec Silver Tiger·tec® Silver MM4: For universal machining, copy turning FM6: For semi-finishing operations 1 Fully ground circumference MM5: For universal machining MU5: Easy-cutting – for ISO P and ISO M HU5: Stable, single-sided indexable insert Wear resistance 0,1 0,025 1 DP = Polycrystalline diamond (PCD) 2 HC = Coated carbide (PVD – HIPIMS) 3 HW = Uncoated carbide Fully ground circumference, polished Fully ground circumference, polished

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Negative basic shape Positive basic shape ISO S high-temperature alloys and titanium alloys Ni, Co and Fe-based alloys Wear resistance Tiger·tec® Silver Tiger·tec Silver Tiger·tec Silver NMS: For universal machining MS3: For low cutting pressure MM4: For universal machining, copy turning FM6: For semi-finishing operations 1 Fully ground circumference Titanium-based alloys ap [mm] Depth of cut Fully ground circumference Poor Average s ition hining cond

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Designation key in accordance with ISO 1832 for indexable inserts for turning Example 1: Insert shape Clearance angle Inserts with ground planar cutting edges Depending on the insert size (see ISO standard 1832) 5 Cutting edge length l [mm] C Inner circle diameter d mm Inches 3,97

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4 Machining and fastening features Drawing or precise description of the indexable insert is required Edge formation Cutting direction Metric version (diameter in [mm]) Inch version (diameter with inch units in [mm]) Chamfer angle

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Negative rhombic 80° CNMG / CNGG Tiger·tec® Silver Indexable inserts New addition to the product range Indexable inserts aabbb aabbb bb bb bb aabc aabc aab a b abbb b aabbb b aabbb b aab aabbb b ab b

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