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Product Innovations catalogue
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Product Innovations catalogue - 1

Turning, drilling, threading, milling Product Innovations catalogue Edition 2021-1 _ MOVING AHEAD WITH INNOVATIONS Product Innovations catalogue

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Product Innovations catalogue - 2

How to find and order your tool solution: Personal – worldwide You can contact us by phone, fax or e-mail. The contact details for your local contact can be found on our website at: walter-tools.com The Walter General Catalogue 2017 contains the entire standard range of our competence brands Walter, Walter Titex and Walter Prototyp. It is supplemented regularly with the latest Product Innovations catalogues. At walter-tools.com, you can access and order your Walter products quickly and conveniently online – via smartphone, tablet or PC. The benefit for you: Direct access from any device,...

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Product Innovations catalogue - 3

Walter product innovations Table of contents Page 5 ISO turning – A1 Grooving – A2 Thread turning – A3 129 Drilling from solid – B1 Boring and precision boring – B2 231 Solid carbide and PCD milling tools – C1 Milling tools with indexable inserts – C2 379 Stationary boring bars/adaptors – D1

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Product Innovations catalogue - 4

Technologies at Walter. The patented Walter Accure·tec technology ensures maximum vibration damping on boring bars for turning and adaptors for milling. Ideal for turning, milling and drilling operations involving extended tool applications. Tiger·tec® Gold is the new Walter generation platform for unique indexable insert coatings. It makes maximum tool life and process reliability possible. The CVD grade is produced using the innovative ultra low pressure method (ULP-CVD). The special titanium aluminium nitride layer makes them highly resistant to abrasion, hairline cracks, oxidation and...

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Product Innovations catalogue - 5

Xtra·tec® indexable insert milling cutters and drills guarantee extremely soft cutting action and optimal surface quality on almost all materials. Indexable inserts with highly positive geometries and the Tiger·tec® coating have a particularly beneficial hardness/toughness ratio. For maximum productivity and process reliability. Xtra·tec® XT is the latest generation of Walter milling tools. As the "Xtended" Xtra·tec® technology, it offers a completely new perspective on productivity and process reliability. It can cover nearly all milling operations in every common material group: More...

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Product Innovations catalogue - 7

ISO turning – A1 Indexable inserts A2 Product range overview – ISO indexable inserts Designation key – ISO indexable inserts ISO indexable inserts – Negative basic shape ISO indexable inserts – Positive basic shape Designation key – System inserts Product range overview – CBN/PCD/ceramic ISO indexable inserts – CBN/PCD/ceramic Product range overview Designation key for Walter Turn system tools Walter Turn turning tools – External machining Indexable inserts for copy turning system Square shank turning toolholders – copy turning system Product range overview Vibration-damped boring...

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Product Innovations catalogue - 8

Product range overview of indexable inserts and cutting tool materials: ISO turning – Carbide Cutting tool materials: Carbide Range of applications 01 Insert shape Negative basic shape Positive basic shape 7° Negative basic shape Positive basic shape 7° Negative basic shape Positive basic shape 11° Negative basic shape Positive basic shape 7° Negative basic shape Positive basic shape 5°/7° Negative basic shape System inserts Insert shape WL copy turning inserts, three-edge Wear resistance Toughness * Cermet

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Product Innovations catalogue - 9

Product range overview of indexable inserts for ISO turning: Tiger·tec® Silver grades and geometries Negative basic shape Positive basic shape Wear resistance Tiger·tec® Silver Tiger·tec® Silver Tiger·tec® Silver Tiger·tec® Silver MP5: For universal machining MU5: Easy-cutting – for ISO P and ISO M RP5: For universal machining RP7: For interrupted cuts, cast skin/forged skin MP4: For universal machining, copy turning FP6: For semi-finishing operations * Fully ground circumference Cast iron machining ISO K Wear resistance Tiger·tec® Silver Tiger·tec® Silver

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Product Innovations catalogue - 10

Negative basic shape Positive basic shape Wear resistance Tiger·tec Silver Tiger·tec® Silver MM4: For universal machining, copy turning FM6: For semi-finishing operations 1 Fully ground circumference MM5: For universal machining MU5: Easy-cutting – for ISO P and ISO M HU5: Stable, single-sided indexable insert Wear resistance 0,1 0,025 1 DP = Polycrystalline diamond (PCD) 2 HC = Coated carbide (PVD – HIPIMS) 3 HW = Uncoated carbide Fully ground circumference, polished Fully ground circumference, polished

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Product Innovations catalogue - 11

Negative basic shape Positive basic shape ISO S high-temperature alloys and titanium alloys Ni, Co and Fe-based alloys Wear resistance Tiger·tec® Silver Tiger·tec Silver Tiger·tec Silver NMS: For universal machining MS3: For low cutting pressure MM4: For universal machining, copy turning FM6: For semi-finishing operations 1 Fully ground circumference Titanium-based alloys ap [mm] Depth of cut Fully ground circumference Poor Average s ition hining cond

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Product Innovations catalogue - 12

Designation key in accordance with ISO 1832 for indexable inserts for turning Example 1: Insert shape Clearance angle Inserts with ground planar cutting edges Depending on the insert size (see ISO standard 1832) 5 Cutting edge length l [mm] C Inner circle diameter d mm Inches 3,97

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Product Innovations catalogue - 13

4 Machining and fastening features Drawing or precise description of the indexable insert is required Edge formation Cutting direction Metric version (diameter in [mm]) Inch version (diameter with inch units in [mm]) Chamfer angle

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Product Innovations catalogue - 14

Negative rhombic 80° CNMG / CNGG Tiger·tec® Silver Indexable inserts New addition to the product range Indexable inserts aabbb aabbb bb bb bb aabc aabc aab a b abbb b aabbb b aabbb b aab aabbb b ab b

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Product Innovations catalogue - 15

Negative rhombic 55° DNMG / DNGG Tiger·tec® Silver Indexable inserts b a b abbb abbb aabbb aabbb abbb

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