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product-innovations-2021-2
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product-innovations-2021-2

Product catalog summary
Overview: The Walter Product Innovations catalogue for 2021-2 offers a detailed guide to the latest machining tools, focusing on turning, holemaking, threading, and milling. It includes product specifications, ordering information, and digital tools for optimizing machining processes.
Key Sections:
  • Product Range: Covers Walter, Walter Titex, Walter Prototyp, and Walter Multiply brands, providing a wide array of standard tools in both print and digital formats.
  • Ordering and Digital Tools: Customers can use the Walter TOOLSHOP for quick information retrieval and order placement, with support for EDI and online ordering through walter-tools.com.
  • Innovative Solutions:
    • Walter Innotime®: A tool for identifying cost-effective machining solutions by analyzing 3D models.
    • Walter GPS: An application-based search tool integrated into the Walter TOOLSHOP for finding optimal machining solutions.
    • Online Catalogue: A tool-specific search feature offering filtering, shopping, and access to drawings and models.
  • Product Innovations: Organized into sections for turning, holemaking, threading, and milling, each with detailed specifications and cutting data recommendations.
Detailed Specifications:
  • Turning: Includes ISO turning, grooving, and various indexable inserts with specifications such as coated carbide and cermet options.
  • Holemaking: Covers drilling from solid, boring, and precision boring tools.
  • Threading: Details on tapping, thread forming, and thread milling tools.
  • Milling: Features milling tools with indexable inserts and rotating boring bars/adaptors.
Critical Information: Emphasizes selecting the right tool for specific applications, providing detailed cutting data and recommendations to enhance machining efficiency and cost-effectiveness.
Indexable Inserts for ISO Turning:
  • Specifications: Lists types of indexable inserts like WNMG, CCGT, DCGT, with parameters such as radius, feed rate, and material coating.
  • Procedures: References ISO 1832 for understanding insert dimensions and specifications, including coolant pressure and assembly parts.
  • Norms and Standards: Designed according to ISO standards for compatibility and performance.
  • Recommendations: Suggests specific inserts for different materials and machining conditions.
  • Key Data from Tables: Provides measurements for each insert type, including dimensions and recommended feed rates.
Indexable Insert Drills (D4120 Series):
  • Specifications: Details models of the D4120 series with dimensions and associated indexable inserts.
  • Assembly Parts: Includes bodies and clamping screws with specified tightening torques.
  • Accessories: Recommends torque screwdrivers and interchangeable blades for use with drills.
  • Recommendations: Emphasizes correct clamping screws and torque settings for optimal performance and safety.
Indexable Insert Milling Cutters (M5468 and M5460 Series):
  • Specifications: M5468 features round insert milling cutters; M5460 designed for high-speed cutting.
  • Assembly and Accessories: Lists assembly parts and accessories like torque screwdrivers.
  • Materials and Coatings: Inserts available in coated and uncoated carbide for various materials.
  • Standards and Certifications: Complies with DIN standards and ISO certifications, emphasizing sustainability and quality management.
  • Sustainability Practices: Includes energy-efficient production and CO2-offset initiatives.
  • Contact Information: Provides contact details for Walter's offices in America and Europe.
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Catalog excerpts

product-innovations-2021-2-1

Turning, holemaking, threading, milling Product Innovations catalogue Edition 2021-2 _ THE RIGHT TIME FOR INNOVATION Product Innovations catalogue

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product-innovations-2021-2-2

How to find and order your tool solution: Personal – worldwide You can contact us by phone, fax or e-mail. The contact details for your local contact can be found on our website at: walter-tools.com The Walter Hybrid catalogues and brochures show the entire standard range under the Walter, Walter Titex, Walter Prototyp and Walter Multiply competence brands – in print or in digital format – with product range overviews, product data, cutting data recommendations and much more. Including links to our machining navigator, Walter GPS, or the Walter TOOLSHOP with the chance to order directly. At walter-tools.com,...

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product-innovations-2021-2-3

Walter product innovations Table of contents Page Drilling from solid – B1 Boring and precision boring – B2 Milling tools with indexable inserts – C2 Rotating boring bars/adaptors – D2

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ISO turning – A1 Indexable inserts A2 ISO indexable inserts – Negative basic shape ISO indexable inserts – Positive basic shape Indexable inserts for copy turning system Boring bars – Copy turning system Cutting inserts Walter Cut grooving tools Shank tools/parting blades/boring bars A3 Walter Turn turning tools – Internal machining Walter Capto™ groove turning holders QuadFit exchangeable head – Internal

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Negative rhombic 80° CNMG Tiger·tec® Gold Indexable inserts

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Negative rhombic 80° CNMG Tiger·tec® Gold Indexable inserts

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Negative rhombic 55° DNMG Tiger·tec® Gold Indexable inserts

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Negative rhombic 55° DNMG Tiger·tec® Gold Indexable inserts

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Tiger·tec® Gold Indexable inserts P HC = Coated carbide HW = Uncoated carbide Negative square SNMG Tiger·tec® Gold Indexable inserts

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Negative square SNMG Tiger·tec® Gold Indexable inserts

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TNMG Tiger·tec® Gold Indexable inserts

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TNMG Tiger·tec® Gold Indexable inserts HC = Coated carbide HE = Coated cermet Negative rhombic 35° VNMG Tiger·tec® Gold

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Negative Trigon 80° WNMG Tiger·tec Gold Indexable inserts

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Negative Trigon 80° WNMG Tiger·tec Gold Indexable inserts

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Positive rhombic 80° CCGT

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Positive rhombic 55° DCGT

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HW = Uncoated carbide HC = Coated carbide Positive square SCGT Indexable inserts

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Positive triangular 60° TCGT

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Positive rhombic 35° VCGT

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Indexable inserts for copy turning system Tiger·tec® Gold Indexable inserts Indexable inserts for copy turning system Tiger·tec® Gold Indexable inserts

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Indexable inserts for copy turning system Tiger·tec® Gold Indexable inserts

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Boring bar – Copy turning system W1210 Walter Turn − Double internal coolant supply − Additional coolant hole for blind hole machining N Parallel shank with clamping surface Parallel shank with clamping surface The maximum recommended coolant pressure is 80 bar (1160 psi) Bodies and assembly parts are included in the scope of delivery. Walter Turn turning tools – Internal

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product-innovations-2021-2-25

Assembly parts Type Clamping screw for indexable insert Tightening torque Threaded plug Coolant sealing adapter Indexable inserts

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product-innovations-2021-2-26

Boring bar – Copy turning system W1211 Walter Turn − Double internal coolant supply − Additional coolant hole for blind hole machining N Parallel shank with clamping surface Parallel shank with clamping surface d1 107.5° f The maximum recommended coolant pressure is 80 bar (1160 psi) Bodies and assembly parts are included in the scope of delivery. Walter Turn turnin

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Assembly parts Type Clamping screw for indexable insert Tightening torque Threaded plug Coolant sealing adapter Indexable inserts

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Grooving and parting off – Cutting inserts Tiger·tec Silver Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm

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Grooving and parting off – Cutting inserts Tiger·tec Silver Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05

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Grooving and groove turning – Cutting inserts r Tiger·tec® Silver Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm

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product-innovations-2021-2-31

Grooving and groove turning – Cutting inserts r Tiger·tec Silver Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm Grooving and copy turning – Cutting inserts lTol. Tiger·tec Silver Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 m

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Shank tool – Radial grooving A2 − Side screw clamping Tool Designation Square shank f = f1 + s/2 Bodies and assembly parts are included in the scope of delivery. Assembly parts h = h1 [mm] Clamping screw for grooving insert Blanking plug Torx key Accessories h = h1 [mm] Torque screwdriver, analogue Interchangeable blade Walter Cut grooving tools

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Walter Cut grooving tools

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Shank tool – Radial grooving A2 − Side screw clamping − Precision cooling Tool Designation Square shank Square shank f = f1 + s/2 The maximum recommended coolant pressure is 150 bar (2175 psi) Bodies and assembly parts are included in the scope of delivery. Assembly parts h = h1 [mm] Clamping screw for grooving insert Blanking plug Accessories h = h1 [mm] Torque screwdriver, analogue Interchangeable blade Walter Cut grooving tools

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Copper gasket Walter Cut grooving tools

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Shank tool – Radial grooving A2 − Side screw clamping − Precision cooling Tool Designation Square shank Square shank f = f1 + s/2 For the connection set for coolant supply with G1/8" thread, see "Assembly parts and accessories" The maximum recommended coolant pressure is 150 bar (2175 psi) Bodies and assembly parts are included in the scope of delivery. Assembly parts h = h1 [mm] Clamping screw for grooving insert Blanking plug Accessories h = h1 [mm] Torque screwdriver, analogue Interchangeable blade Walter Cut grooving tools

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