Group: Walter Group
Catalog excerpts
Turning, drilling, threading, milling Product highlights Edition 2022-1 _PRODUCT HIGHLIGHTS Masterpieces of metal cutting.
Open the catalog to page 1Tiger·tec Gold As strong as ever. More flexible than ever before. ® Go for better, go for Gold For turning, holemaking or milling – Tiger·tec® Gold is at home in any environment. With geometries that are optimised for each task and a coating structure designed specifically for each machining operation, there really is only one answer to the search for the best tool solution: Tiger·tec® Gold.
Open the catalog to page 2Walter highlight flyer 22-1 Contents Page B1: Drilling from solid B2: Boring and precision boring C1: Solid carbide milling tools C2: Milling tools with indexable inserts
Open the catalog to page 3Tiger·tec® Gold turning grades WPP10G, WPP20G, WPP30G Walter Cut G1111-P/GX24 grooving system – AF5 Walter Cut G3221-P/MX22 grooving system
Open the catalog to page 5_TIGER·TEC® GOLD TURNING GRADES WPP10G, WPP20G, WPP30G Powerful in steel and against wear. WPP10G – Wear-resistant for continuous cutting and slightly interrupted cuts – Primary application: Steel ISO P10; Secondary application: Cast iron ISO K20 WPP20G – Universal grade with long tool life and high level of process reliability for approx. 50% of all applications – Primary application: Steel ISO P20; Secondary application: Cast iron ISO K30 WPP30G – Tough grade for interrupted cuts, unstable or unfavourable conditions – Primary application: Steel ISO P30; Secondary application: Cast iron...
Open the catalog to page 6APPLICATION EXAMPLE Transmission shaft – Internal machining, dia. 29 mm Tensile strength: 580 N/mm² Tool: Indexable insert: DCMT11T304-FP4 WPP20G Carbide Cutting data Competitor ISO P20 Walter WPP20G Tiger·tec® Gold MT-TiCN – highly textured Tool life (parts) Tiger·tec® Gold Tiger·tec® Gold Wear resistance Verschleißfestigkeit Tiger·tec® Gold Comparison: Tool life quantity Tiger·tec® Gold Tiger·tec® Gold Tiger·tec® Gold Zähigkeit Toughness Conventional TiCN Tiger·tec® Gold Tiger·tec® Gold MT-TiCN – highly textured MT-TiCN – highly textured Increased toughness thanks to multilayer MT-TiCN...
Open the catalog to page 7Cost-effective with strong performance on ISO M/S. EXPANSION OF THE RANGE NEW ADDITION TO THE PRODUCT RANGE – FM4 geometry in the WSM01 grade with sintered CCMT, DCMT, VCMT basic shapes – MM4 geometry in the WSM01 grade with sintered CCMT, DCMT, VBMT basic shapes – FM4 geometry – ISO M/ISO S finishing operations – MM4 geometry – ISO M/ISO S medium machining THE APPLICATION FM4 geometry – Machining parameters f: 0.04–0.20 mm, ap: 0.1–2.5 mm – Finish machining of small-diameter shafts – Can also be used for precision boring MM4 geometry – Machining parameters f: 0.08–0.32 mm, ap: 0.4–3.5 mm –...
Open the catalog to page 8Single-sided roughing inserts which achieve maximum performance. NEW THE GEOMETRY – Single-sided roughing geometries, for universal application HU3 geometry – V chip formation for optimised chip breaking even with small depths of cut and fluctuating material removal – Reinforced double chip breaker groove on the main cutting edge HU5 geometry – Open chip breaker groove design for reduced heat generation – Curved cutting edge and deep chip breaker groove for low cutting forces HU7 geometry – Straight cutting edge with negative protective chamfer for maximum stability – Chip breaker for...
Open the catalog to page 9Reliable and stable in steel. NEW THE GEOMETRY – MP6 geometry – medium machining of steel – Positive geometry with good chip control with very stable cutting edge – Basic shapes: CCMT, DCMT, TCMT, VBMT – Tiger·tec® Gold turning grades for machining steel: WPP10G, WPP20G, WPP30G THE APPLICATION – Machining parameters f: 0.10–0.35 mm, ap: 0.4–4.0 mm – Components with continuous and interrupted cuts – Primary application: ISO material group P – Secondary applications: ISO material groups M, K and S Positive geometries for ISO P materials 18° MP6 – main cutting edge Short primary chamfer – for...
Open the catalog to page 10_WALTER CUT G1111-P/GX24 GROOVING SYSTEM – AF5 Axial grooving with cool precision. NEW NEW ADDITION TO THE PRODUCT RANGE – G1111-P GX monoblock tool with precision cooling for axial grooving – Axial grooves from dia. 60 mm – Cutting depths up to 33 mm – Insert width 5 mm – New AF5 geometry specifically for axial grooving and groove turning operations – Average feed range THE TOOL – Axial grooving and groove turning with precision cooling – Precision cooling on the rake face – Additional coolant jet aimed at the end face for flushing the chip out of the axial groove – Clamping screw can be...
Open the catalog to page 12_WALTER CUT G3221-P/MX22 GROOVING SYSTEM Internal grooving – four times the c ost-efficiency, one-of-a-kind stability. EXPANSION OF THE RANGE NEW ADDITION TO THE PRODUCT RANGE – G3221-P MX monoblock tool with precision cooling for internal grooving – Internal grooving and groove turning with precision cooling – Axial coolant bore (sealable) for blind-hole machining – Flexible O-ring seal for leak-free coolant transfer – All MX22 insert widths (standard and Walter Xpress) can be used in the same tool THE APPLICATION – Internal grooves with a diameter starting from Dmin = 45 mm – Grooving to...
Open the catalog to page 13B – Drilling B1: Drilling from solid DC118 Supreme solid carbide drill DC165 Advance solid carbide drill P6006 indexable drill insert for ISO P and N B2: Boring and precision boring B5110, B5115, B5125 precision boring tools B5120 precision boring tool with bridge design
Open the catalog to page 15_DC118 SUPREME SOLID CARBIDE DRILL The new performance class for demanding applications. NEW THE TOOL – DC118 Supreme solid carbide drill – 180° point angle for flat hole face – Dia. 3–20 mm Dimensions – standard: – 2 × Dc in accordance with Walter standard Dimensions – Walter Xpress: – 5 × Dc in accordance with Walter standard Grade: – WJ30ET, K30F TiSiAlCrN/AlTiN (full coating) – ISO material groups P, M, K, N, S – Can be used with emulsion and oil – Areas of use: Mould and die making, general mechanical engineering, automotive and aviation industries Corner protection chamfer WJ30ET...
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