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Product Highlights 2022-1

Product Highlights 2022-1
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Product Highlights 2022-1

Product catalog summary
Product Overview
Tiger·tec® Gold is a comprehensive tool solution designed for turning, drilling, threading, and milling. It features optimized geometries and specific coating structures tailored for each machining operation, enhancing productivity and flexibility across various environments.
Turning
  • ISO Turning Grades: WPP10G, WPP20G, and WPP30G are tailored for steel and cast iron, providing wear resistance and toughness under different cutting conditions.
  • Geometries: Offers both negative and positive geometries aimed at reducing friction and improving toughness with a unique multilayer MT-TiCN structure.
  • Application Example: Demonstrates increased tool life in machining a transmission shaft using WPP20G compared to competitors.
Drilling
  • DC118 Supreme Drill: A solid carbide drill with a 180° point angle, suitable for various materials and industries, offering long tool life and reduced production costs.
  • DC165 Advance Drill: Customizable for ISO material groups K and N, providing high centering accuracy and wear resistance.
  • P6006 Indexable Drill Insert: Enhances bore quality and process reliability, suitable for stable machining conditions in steel and non-ferrous metals.
Threading and Milling
  • Threading: Includes tapping and thread milling solutions focused on precision and efficiency.
  • Milling: Offers solid carbide milling tools and tools with indexable inserts, designed for high performance and flexibility in various milling operations.
Key Benefits
  • High productivity and process reliability due to advanced coating technologies and optimized geometries.
  • Cost-efficiency with increased tool life and reduced storage requirements.
  • Versatility across a wide range of applications and materials.
Specifications and Cutting Data
  • Material: 2.0525 CuZn38AlFeNiPbSn
  • Tool: D4140-07-16.00F20-C
  • Indexable Drill Insert: P6006-D16,26R WPP25
  • Grade: WPP25
  • Cutting Speed (vc): 100 m/min
  • Rotational Speed (n): 1958 rpm
  • Feed Rate (fn): 0.2 mm
  • Feed Speed (vf): 392 mm/min
  • Drilling Depth: 102 mm
  • Cooling: Emulsion
  • Adaptor: SK50
  • Tool Life: Max. 130-260 min
  • Tool Life Travel: Max. 51-102 m
Benefits:
- Vibration-free precision boring
- Extensive range of indexable inserts
- Modular components for flexibility
- Simple diameter adjustment
- Fast repair service
Walter Precision XT Tools
  • B5110: Single-edged precision boring tool, dia. 1-20 mm
  • B5115: Single-edged precision boring tool, dia. 19-167 mm
  • B5125: Lightweight tool, dia. 69-167 mm
  • Applications: High surface quality bores, finish machining, reverse machining
Walter Boring XT Tools
  • B5460: Boring tool with bridge design, dia. 148-300 mm
  • B5560: Boring tool with bridge design, dia. 148-300 mm
  • Applications: Enlarging bores, roughing, less powerful machines
Threading Tools
  • TC130 Supreme Tap: HSS-E tap, axial internal coolant, suitable for ISO materials P and K
  • TC388/TC389 Supreme Taps: Solid carbide tap, suitable for hard machining
  • TC620 Supreme Thread Milling Cutter: Multiple-row design, Walter DeVibe technology
Milling Tools
  • MD177 and MD173 Supreme: Solid carbide milling cutters, suitable for aerospace industry
  • MC166 Advance: Solid carbide milling cutter, specialist for finishing high walls
  • WSP45G Grade: PVD-coated Tiger·tec® Gold milling grade, suitable for difficult conditions
Applications and Benefits:
- High process reliability and tool life
- Suitable for various material groups
- Ideal for aerospace, energy industries, and general mechanical engineering
- Innovative coatings and geometries for improved performance
Application Example: Valve Housing
  • Material: X2CrNiMo18-14-3
  • Tool: M5004/dia. 52/Z5
  • Indexable Insert: ODHT050408-F57
  • Cutting Tool Material: WSP45G
Cutting Data:
  • Cutting Speed (vc): 220 m/min
  • Feed per Tooth (fz): 0.3 mm
  • Radial Depth of Cut (ae): Up to 50 mm
  • Axial Depth of Cut (ap): 2.5–3.0 mm
  • Cooling: Emulsion
Benefits:
  • Maximum productivity and process reliability
  • Adaptability to machining operations
  • Flexibility in existing adaptor systems
  • Lower tool costs
New Grade: ISO N Grade WXN15
  • Coated grade for machining ISO N
  • Prevents inadvertent rotation
Tool Expansion:
  • New addition: WXN15
  • Indexable insert sizes: 08, 10, 12, 16, 20
  • Geometry: G88
The Tool:
  • Xtra·tec® XT M5468 button insert milling cutter
  • Protection against insert rotation
  • Dia. 10–125 mm
  • Interfaces: ScrewFit, cylindrical-modular, Weldon shank, bore adaption
The Indexable Insert:
  • Up to eight cutting edges
  • Seven sizes available
  • Variants: Fully sintered or ground circumference
Application:
  • Universal system for various milling operations
  • Ideal for minimal material removal
  • Suitable for multiple materials
Aluminium Applications:
  • Weight and CO2 savings in automotive and aerospace
  • Reduced machining time in mechanical engineering
  • Tools available for milling, turning, drilling, and threading
Contact Information:
Walter provides contact details for various regions including America, Europe, and Asia for customer service and support.
See more

Catalog excerpts

Product Highlights 2022-1-1

Turning, drilling, threading, milling Product highlights Edition 2022-1 _PRODUCT HIGHLIGHTS Masterpieces of metal cutting.

 Open the catalog to page 1
Product Highlights 2022-1-2

Tiger·tec Gold As strong as ever. More flexible than ever before. ® Go for better, go for Gold For turning, holemaking or milling – Tiger·tec® Gold is at home in any environment. With geometries that are optimised for each task and a coating structure designed specifically for each machining operation, there really is only one answer to the search for the best tool solution: Tiger·tec® Gold.

 Open the catalog to page 2
Product Highlights 2022-1-3

Walter highlight flyer 22-1 Contents Page B1: Drilling from solid B2: Boring and precision boring C1: Solid carbide milling tools C2: Milling tools with indexable inserts

 Open the catalog to page 3
Product Highlights 2022-1-5

Tiger·tec® Gold turning grades WPP10G, WPP20G, WPP30G Walter Cut G1111-P/GX24 grooving system – AF5 Walter Cut G3221-P/MX22 grooving system

 Open the catalog to page 5
Product Highlights 2022-1-6

  _TIGER·TEC® GOLD TURNING GRADES WPP10G, WPP20G, WPP30G Powerful in steel and against wear. WPP10G – Wear-resistant for continuous cutting and slightly interrupted cuts – Primary application: Steel ISO P10; Secondary application: Cast iron ISO K20 WPP20G – Universal grade with long tool life and high level of process reliability for approx. 50% of all applications  – Primary application: Steel ISO P20; Secondary application: Cast iron ISO K30 WPP30G – Tough grade for interrupted cuts, unstable or unfavourable conditions – Primary application: Steel ISO P30; Secondary application: Cast iron ISO...

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Product Highlights 2022-1-7

APPLICATION EXAMPLE Transmission shaft – Internal machining, dia. 29 mm Tensile strength: 580 N/mm² Tool: Indexable insert: DCMT11T304-FP4 WPP20G Carbide Cutting data Competitor ISO P20 Walter WPP20G Tiger·tec® Gold MT-TiCN – highly textured Tool life (parts) Tiger·tec® Gold Tiger·tec® Gold Wear resistance Verschleißfestigkeit Tiger·tec® Gold Comparison: Tool life quantity Tiger·tec® Gold Tiger·tec® Gold Tiger·tec® Gold Zähigkeit Toughness Conventional TiCN Tiger·tec® Gold Tiger·tec® Gold MT-TiCN – highly textured MT-TiCN – highly textured Increased toughness thanks to multilayer MT-TiCN Carbide...

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Product Highlights 2022-1-8

Cost-effective with strong performance on ISO M/S. EXPANSION OF THE RANGE NEW ADDITION TO THE PRODUCT RANGE – FM4 geometry in the WSM01 grade with sintered CCMT, DCMT, VCMT basic shapes – MM4 geometry in the WSM01 grade with sintered CCMT, DCMT, VBMT basic shapes – FM4 geometry – ISO M/ISO S finishing operations – MM4 geometry – ISO M/ISO S medium machining THE APPLICATION FM4 geometry – Machining parameters f: 0.04–0.20 mm, ap: 0.1–2.5 mm – Finish machining of small-diameter shafts – Can also be used for precision boring MM4 geometry – Machining parameters f: 0.08–0.32 mm, ap: 0.4–3.5 mm – Machining...

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Product Highlights 2022-1-9

Single-sided roughing inserts which achieve maximum performance. NEW THE GEOMETRY – Single-sided roughing geometries, for universal application HU3 geometry – V chip formation for optimised chip breaking even with small depths of cut and fluctuating material removal – Reinforced double chip breaker groove on the main cutting edge HU5 geometry – Open chip breaker groove design for reduced heat generation – Curved cutting edge and deep chip breaker groove for low cutting forces HU7 geometry – Straight cutting edge with negative protective chamfer for maximum stability – Chip breaker for reduced...

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Product Highlights 2022-1-10

Reliable and stable in steel. NEW THE GEOMETRY – MP6 geometry – medium machining of steel – Positive geometry with good chip control with very stable cutting edge – Basic shapes: CCMT, DCMT, TCMT, VBMT – Tiger·tec® Gold turning grades for machining steel: WPP10G, WPP20G, WPP30G THE APPLICATION – Machining parameters f: 0.10–0.35 mm, ap: 0.4–4.0 mm – Components with continuous and interrupted cuts – Primary application: ISO material group P – Secondary applications: ISO material groups M, K and S Positive geometries for ISO P materials 18° MP6 – main cutting edge Short primary chamfer – for stability...

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Product Highlights 2022-1-12

_WALTER CUT G1111-P/GX24 GROOVING SYSTEM – AF5 Axial grooving with cool precision. NEW NEW ADDITION TO THE PRODUCT RANGE – G1111-P GX monoblock tool with precision cooling for axial grooving – Axial grooves from dia. 60 mm – Cutting depths up to 33 mm – Insert width 5 mm – New AF5 geometry specifically for axial grooving and groove turning operations – Average feed range THE TOOL – Axial grooving and groove turning with precision cooling – Precision cooling on the rake face – Additional coolant jet aimed at the end face for flushing the chip out of the axial groove – Clamping screw can be accessed...

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Product Highlights 2022-1-13

_WALTER CUT G3221-P/MX22 GROOVING SYSTEM Internal grooving – four times the c ost-efficiency, one-of-a-kind stability. EXPANSION OF THE RANGE NEW ADDITION TO THE PRODUCT RANGE – G3221-P MX monoblock tool with precision cooling for internal grooving – Internal grooving and groove turning with precision cooling – Axial coolant bore (sealable) for blind-hole machining – Flexible O-ring seal for leak-free coolant transfer – All MX22 insert widths (standard and Walter Xpress) can be used in the same tool THE APPLICATION – Internal grooves with a diameter starting from Dmin = 45 mm – Grooving to a...

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Product Highlights 2022-1-15

B – Drilling B1: Drilling from solid DC118 Supreme solid carbide drill DC165 Advance solid carbide drill P6006 indexable drill insert for ISO P and N B2: Boring and precision boring B5110, B5115, B5125 precision boring tools B5120 precision boring tool with bridge design

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Product Highlights 2022-1-16

_DC118 SUPREME SOLID CARBIDE DRILL The new performance class for demanding applications. NEW THE TOOL – DC118 Supreme solid carbide drill – 180° point angle for flat hole face – Dia. 3–20 mm Dimensions – standard: – 2 × Dc in accordance with Walter standard Dimensions – Walter Xpress: – 5 × Dc in accordance with Walter standard Grade: – WJ30ET, K30F TiSiAlCrN/AlTiN (full coating) – ISO material groups P, M, K, N, S – Can be used with emulsion and oil – Areas of use: Mould and die making, general mechanical engineering, automotive and aviation industries Corner protection chamfer WJ30ET grade...

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