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Walter Tools
Moving ahead with innovations.

Moving ahead with innovations.

Product catalog summary

Product Highlights Overview
The document provides an overview of Walter's product offerings in turning, holemaking, threading, and milling, highlighting innovations and digital solutions for tool ordering and selection.

Digital Solutions

Walter TOOLSHOP & EDI: Offers quick information access and order placement, including electronic data interchange for document exchange.
Walter Innotime®: Allows users to find cost-effective machining solutions by uploading 3D models.
Walter GPS: Provides application-based search for optimal machining solutions, with direct transfer to TOOLSHOP.
Online Catalogue: Features a tool-specific search with shopping functions and links to drawings and models.

Product Categories

Turning: Includes ISO turning, grooving, and special tools with various geometries and grades for different materials.
Holemaking: Covers solid carbide drilling, reaming tools, and precision boring.
Threading: Encompasses tapping, thread forming, and thread milling.
Milling: Features milling tools with indexable inserts and adaptors.

Turning Innovations

W1010/W1011/WL25 Copy Turning Systems: Offers stability and cost-efficiency with precision cooling options.
A3000 Vibration-Damped Boring Bars: Designed for low-vibration machining of long components, enhancing productivity and surface quality.
A3001 Modular Boring Bar: Provides low-vibration turning for large bores with quick tool changes.
FM5, MM5, RM5 Geometries: Enhance cooling and tool life for ISO M and ISO S materials.

Technical Specifications

Indexable Inserts: Various geometries and grades for different machining needs, including Tiger·tec® Silver grades for wear resistance and toughness.
Geometries: FM5 for finishing, MM5 for medium machining, and RM5 for roughing, each with specific machining parameters.

Conclusion
The document emphasizes Walter's commitment to innovation and efficiency in machining solutions, offering a comprehensive range of products and digital tools to enhance customer experience and productivity.

Overview of Geometries and Grades
The document introduces new geometries and grades for ISO turning, focusing on innovations like rake face cooling and double positive macro-geometry. Key geometries include RM5, MM5, FM5, and MS3, each designed for specific machining applications. The Tiger·tec® Silver grades, such as WSM10S, WSM20S, and WSM30S, offer enhanced wear resistance and toughness, particularly for stainless steels and high-temperature alloys.

Indexable Inserts and Applications
Single-sided indexable inserts are highlighted for their stability and are available in various shapes like CNMM and DNMM. These inserts are suitable for roughing operations with low cutting pressure, primarily targeting ISO M (stainless steels) and ISO S (high-temperature alloys). The HU5 geometry is noted for its soft cutting action and high metal removal rates.

Precision Cooling Technology
Walter's precision cooling technology is emphasized, offering benefits like increased tool life and improved chip breaking. This technology is applicable across various materials, including high-temperature alloys and stainless steels, with coolant pressures ranging from 10 to 150 bar.

Wiper Geometries
The FW5 and MW5 wiper geometries are introduced for universal use, providing excellent surface finishes at high feeds. These geometries reduce machining time by allowing increased feed rates while maintaining surface quality.

MU5 Geometry
The MU5 geometry is designed for medium machining of steels and stainless materials, offering soft cutting characteristics and maximum resistance to crater wear. It is suitable for a wide range of applications, providing controlled chip removal and breaking.

Perform Line and HIPIMS PVD Grade
The Perform line offers versatile indexable inserts for ISO P and ISO K applications, known for their wear resistance and easy wear detection. The HIPIMS PVD grade WSM01 is highlighted for its maximum tool life and surface quality, suitable for demanding machining operations.

Overview: The document provides a detailed analysis of various cutting tool technologies, focusing on the latest advancements in PVD coatings, CBN grades, and cermet indexable inserts. It highlights the benefits, applications, and technical specifications of these tools, emphasizing their performance improvements in machining processes.

Specifications:

HIPIMS PVD Coating: Offers extremely smooth surfaces, improved layer adhesion, and enhanced toughness and hardness compared to standard PVD processes.
WSM01 Grade: A new carbide substrate that combines increased hardness with toughness, suitable for ISO K, M, and P applications.
WNN10 Grade: Provides excellent surface quality, dimensional accuracy, and longer tool life due to improved surface roughness.

Procedures and Applications:

FN2 and MN2 Geometries: Designed for finishing and medium machining of ISO N alloys, offering low cutting forces and polished rake faces for precision work.
CBN Grades (WBH/WBK/WBS): Tailored for hard machining, these grades offer high wear resistance, toughness, and are suitable for a range of materials including cast iron, sintered steel, and high-temperature alloys.
WEP10C Cermet Inserts: Provide double the tool life compared to carbide, with excellent wear resistance and surface quality for finishing operations.

Norms and Recommendations:

Utilize HIPIMS PVD coatings for applications requiring smooth surfaces and high adhesion.
Choose appropriate CBN grades based on material hardness and machining conditions to optimize tool life and performance.
Consider WEP10C cermet inserts for applications demanding high dimensional accuracy and wear resistance.

Key Benefits:

Enhanced tool life and productivity due to advanced coating technologies and substrate materials.
Improved surface quality and machining precision across various applications.
High process reliability and cost-efficiency in machining operations.

Specifications and Features

Cermet WEP10C FP2 Geometry: Offers low cutting pressure and high dimensional stability with a positive FP2 geometry and cutting edge preparation. The WEP10C grade features a PVD TiCN TiAlN coating for enhanced tool life in unstable conditions.
Indexable Inserts: Available in various shapes (CPGT, CCGT, DCGT, TCGT, VCGT) with specific radius tolerances for precise machining. Suitable for finishing small diameter components and those with unstable clamping.
Ceramic Grade WCH10C: Coated mixed ceramic for hard materials up to 60 HRC, offering cost-effective hard machining with high process reliability and wear resistance.
Si3N4 Ceramic Grade WCK10: Designed for cast iron, providing high productivity and tool life with cutting speeds up to 1000 m/min.

Applications and Benefits

Walter Turn Double Turning Toolholder and Boring Bar: Increases component output with dual tool functionality, offering precision cooling and stability for electromobility applications.
G4011, G4014, G4041...-P Groove Turning Holders: Universal tools for grooving and recessing with features like SmartLock for quick insert changes and reinforced support for stability.
Walter Cut G4014-P/DX18 Parting-Off System: Patented design for reliable insert fitting and reduced tool change time, enhancing productivity and tool life.
Walter Cut MX System: Offers four cutting edges for grooving, parting off, and profiling with high precision and flexibility, suitable for Swiss type auto lathes and multi-spindle machines.

Technological Advancements

SmartLock Technology: Allows for easy insert changeover in the machine, reducing tool change time by 70%.
Positive Engagement Design: Ensures reliable insert fitting and stability, minimizing wear and breakages.
Tiger·tec® Silver PVD Grade: Provides maximum productivity and tool life with advanced coating technology.

Application Examples

Clamping Ring: Demonstrates improved tool life with FP2 WEP10C compared to FP4 WEP10C, showing a 62% increase in parts per cutting edge.
Parting Off: The G4014-P/DX18 system shows a significant increase in tool life compared to existing systems, doubling the number of units processed.
Grooving in Stainless Steel: The Walter Cut MX system outperforms competitors with a tool life of 5,000 units compared to 2,000.

Overview
This document provides detailed information on Walter's grooving and parting-off tools, focusing on their applications, benefits, and technical specifications. It highlights the innovations in tool design, material savings, and productivity improvements.

Main Sections

Thread Turning and Grooving Operations
Discusses various operations such as thread turning in limited spaces, full-radius grooving, contour turning, and parting off. Emphasizes excellent chip control and stable contact surfaces.
Tool Geometries and Benefits
Highlights the geometries used for profiling, thread turning, and grooving. Emphasizes maximum stability, precision, and cost reduction through reduced travel distances and multiple grooving.
Indexable Inserts
Details the specifications of inserts, including widths, cutting depths, radii, and angles. Discusses the advantages of using Xpress special inserts for shorter runtime and lower wear.
Precision Cooling and Productivity
Describes the benefits of precision cooling in improving surface quality and tool life. Introduces new shank sizes and indexable inserts for shoulder machining.
Walter Cut Systems
Explains the Walter Cut GX34 and G1041 systems, focusing on their applications in deep grooving and parting off. Highlights the benefits of reinforced blades and precision cooling.
Special Tools and Applications
Introduces Walter Xpress special tools for customized grooving solutions. Discusses the RF7 geometry for copy turning and the UF8 geometry for universal grooving applications.
Material Savings and Efficiency
Emphasizes the material savings achieved with VG7 geometry and the efficiency of CBN GX24 grooving inserts. Highlights the benefits of new CBN grades for higher machining speeds and productivity.

Key Benefits

Improved chip control and surface quality.
Reduced material costs and increased tool life.
Enhanced productivity with precision cooling and stable tool designs.
Flexibility and rapid delivery with Walter Xpress special tools.

Overview: The document provides detailed information on various grooving and drilling tools designed for specific materials and applications. It highlights the benefits, specifications, and applications of each tool, focusing on their efficiency, reliability, and suitability for different industries.

Grooving Inserts:

WBH20: A new CBN grade for hard material machining with stable edge preparation and negative chamfer, suitable for ISO H materials like 16MnCr5 and 42CrMo, used in the automotive industry and general mechanical engineering.
WBS10: Designed for ISO S materials, applicable in aerospace, oil, gas, and energy industries, and general mechanical engineering.
GX Grooving Inserts: Efficient for grooving in aluminum and titanium alloys, featuring laser-generated PCD geometries for reliable chip formation.

Walter Cut G2016-P/UX Grooving System:

Robust system for heavy-duty cutting with excellent chip control and tangentially mounted cutting inserts for stability.
Ideal for machining generator and turbine shafts, with applications in the energy industry, wind power, and shipbuilding.

Boring Bar Adaptor A2140:

Offers extreme stability and excellent workpiece surfaces due to exact alignment of the center height.
Suitable for internal turning and machining operations with vibration tendency, supporting coolant pressure up to 80 bar.

Drilling Tools:

DB131/DB133 Supreme: Solid carbide micro drills for precision drilling in various ISO material groups, offering maximum process reliability and excellent surface quality.
DC160 Advance: Solid carbide drill for deep-hole drilling up to 30 × Dc, providing high productivity and positioning accuracy.
DC260 Advance: Chamfering drill for universal use, offering strong performance in multiple materials.
DC150 Perform: Cost-efficient twist drill for small and medium batch sizes, suitable for universal use across all materials.
DC166: High-performance drill for aluminum alloys, offering superior productivity and process reliability.

Walter Drilling Grade WSP45G:

Features Tiger·tec® Gold PVD-coated drilling grade with unique PVD Al2O3 coating technology, providing a balance between wear resistance and toughness.
Applicable in aerospace, automotive industries, and general mechanical engineering.

Specifications and Tools:
1. Drilling Tools: The document details various drilling tools such as the D4120, D4140, and D3120 indexable insert drills, highlighting their diameter ranges, applications, and benefits. These tools are designed for high precision, reliability, and efficiency in various machining operations.
2. Indexable Inserts: The inserts come in multiple grades and geometries, such as WKP25S, WKP35S, and WSP45G, designed for different ISO material groups. They offer benefits like high wear resistance and easy chip removal.
3. Exchangeable-Tip Drills: The P6006 and D4140 series are highlighted for their process reliability and tool life, suitable for machining steel and other materials.

Benefits and Applications:
1. Process Reliability: The tools are designed to offer maximum reliability with features like easy chip removal, balanced cutting forces, and optimized geometries.
2. Tool Life and Wear Detection: Tools feature coatings like PVD Al2O3 for extended life and wear detection, with some tools offering up to four cutting edges to reduce costs.
3. Versatility: The tools can be used across various industries, including automotive, aerospace, and general mechanical engineering, and are suitable for difficult machining operations.

New Additions:
1. Product Range Expansion: New additions include the D4140 and D4240 series, offering extended diameter ranges and improved performance for specific applications.
2. Special Tools: The document introduces special tools with tangential/lateral indexable inserts for operations like boring and chamfering, designed for high productivity and flexibility.

Technical Features:
1. Cooling and Adaptors: Tools are equipped with features like hydraulic expansion adaptors and coolant channels to enhance performance and tool life.
2. Precision and Surface Quality: Tools are designed for high precision in bore diameter and excellent surface quality, with features like wiper cutting edges and polished surfaces.

Conclusion: Walter's range of drilling and boring tools offers advanced solutions for various machining needs, emphasizing reliability, precision, and cost-effectiveness. The document highlights the technical specifications, benefits, and applications of these tools, catering to diverse industrial requirements.

Specifications and Features
The document introduces various cutting tools and technologies, focusing on Tiger·tec® Silver grades and indexable inserts like CCMT, WCMT, and SCMT. These tools are designed for long tool life, wear resistance, and process reliability, suitable for variable depths of cut. The Tiger·tec® Silver grades include WSM10S, WSM20S, and WSM30S, offering enhanced productivity and chip breaking capabilities.

Applications
The tools are applicable in counterboring operations, precision boring, and tapping across different ISO material groups. Specific tools like the CC..1605 indexable insert and ARS cartridges are highlighted for their versatility and reliability in various machining operations.

Indexable Inserts and Technology
The document details the use of WEP10 cermet grade inserts for precision boring, emphasizing their wear resistance and dimensional stability. The technology combines a fine-grain cermet substrate with a multilayer coating, offering advantages over tungsten carbide inserts.

Precision Boring Cartridges
Walter precision boring cartridges offer high precision with adjustment mechanisms accurate to 2 µm. They are designed for use with specific indexable inserts and provide reliable, backlash-free adjustments.

ISO Cartridges for Special Solutions
These cartridges are designed for flexible, efficient, and productive machining solutions, reducing tool costs and machining time.

Tapping Tools
The document provides an overview of various taps, including TC120, TC121, and TC122, each designed for different tensile strengths and material groups. These taps offer high reliability, tool life, and performance in steel materials.

Specialized Taps
Tools like the Paradur® HT and Prototex® TiNi are highlighted for their reliability in specific applications, such as machining Ti and Ni alloys, offering high process reliability and reduced torque.

Supreme Taps
TC388 and TC389 Supreme taps are designed for hard machining, offering high process reliability and low cost per thread. They feature innovative cutting geometries for reduced torque and are suitable for both blind and through-hole threads.

Conclusion
The document emphasizes the advanced technology and versatility of Walter's cutting tools, designed to enhance productivity, reliability, and efficiency in various machining applications.

Overview: The document provides detailed information on various thread formers and milling cutters offered by Walter Prototyp, highlighting their specifications, applications, and benefits. The focus is on different models designed for specific materials and machining requirements, emphasizing tool life, torque reduction, and application versatility.

Thread Formers:

TC410 Advance: Universal thread former with TiN coating, suitable for small to medium batch sizes and all formable materials. Features reduced torque and longer tool life.
TC420 Supreme: Offers superior performance with TiN and TiCN coatings, suitable for all formable materials. Notable for up to 30% lower torque and high cutting speeds.
TC430 Supreme: Specialized for ISO P materials with AlCrN coating, providing maximum tool life and high surface quality without chip formation.
TC440 Supreme: Designed for stainless steels, featuring a new geometry for high process reliability and tool life.
TC470 Supreme: Ideal for large batch sizes, offering low cost per thread and maximum tool life with a new substrate and coating.

Thread Milling Cutters:

TC620 Supreme: Multiple-row design for reduced cutting pressure and increased productivity, suitable for ISO materials up to 48 HRC.
TC685 Supreme: Combines core hole and thread creation in one operation, designed for hard machining of ISO P and H materials.
T2710: Specialist for short threads, offering quick machining and high tool life with a multiple-row indexable insert design.
T2711 / T2712: Universal indexable insert thread milling cutters designed for high productivity and process reliability.

Key Features and Benefits:

Various coatings (TiN, TiCN, AlCrN) enhance tool life and performance.
Innovative geometries reduce torque and improve surface finish.
Internal coolant options for improved machining efficiency.
Wide range of applications across mechanical engineering, automotive, and energy industries.

Conclusion: Walter Prototyp offers a comprehensive range of thread formers and milling cutters tailored to different materials and machining needs, emphasizing efficiency, reliability, and cost-effectiveness.

Overview
The document provides detailed specifications and applications for the T2711, T2712, and T2713 thread milling cutters, as well as various solid carbide milling tools. These tools are designed for high productivity, versatility, and reliability in thread milling and general milling applications.

Specifications and Applications

T2711/T2712/T2713 Thread Milling Cutters: Designed for threads with nominal diameters from 24 mm, with a pitch range of 1.5–10 mm. These cutters are suitable for ISO material groups P, M, K, S, and H up to 55 HRC. They feature multiple cutting rows for reduced machining times and are compatible with various thread pitches.
Thread Milling Cutter Insert: Features a positive basic shape with three cutting edges, easy-cutting geometry, and a wear-resistant grade WSM37S. It is designed for producing threads according to various standards.
MC230 Advance Xill·tec™ Solid Carbide Milling Cutter: A universal tool for roughing and finishing, suitable for ISO materials P, M, K, N, and S. It offers low inventory costs and long tool life.
MD266 Supreme and MC267 Advance: Designed for aluminum machining, these tools are suitable for roughing, semi-finishing, and finishing. They are ideal for aerospace applications and ISO N materials.
MD838 and MD839 Supreme Circle Segment Milling Cutters: Offer cost-effective finishing with high productivity. Suitable for semi-finishing and finishing of freeform surfaces and additively manufactured components.
MC128 Advance and MD128 Supreme Solid Carbide Milling Cutters: Multi-flute cutters for universal finishing, offering excellent surfaces and minimal burr formation. They are suitable for various industries, including medical technology and aerospace.

Benefits

High productivity and tool life.
Process reliability with easy handling and minimal radius corrections.
Flexibility in producing various thread pitches and lengths.
Universal application across different ISO materials.

Additional Features

Adjustable coolant supply for ideal chip evacuation.
Various geometry variants for maximum tool life and operational smoothness.
Compatibility with Walter Capto™ interface for enhanced stability.

Conclusion
The document highlights the versatility and efficiency of Walter Prototyp's thread milling and solid carbide milling tools, emphasizing their suitability for a wide range of industrial applications.

Specifications:
1. The document details various solid carbide milling cutters, each designed for specific applications and materials.
2. Key specifications include diameter, number of cutting edges (z), and coating types.
3. Grades such as WK40EA, WK40TZ, WJ30TF, WJ30RD, WJ30RA, and WB10TG are highlighted for different ISO material groups.

Procedures and Applications:
1. The milling cutters are suitable for operations like roughing, finishing, slotting, ramping, and dynamic milling.
2. Applications span across aerospace, medical technology, general mechanical engineering, mould and die making, and energy industries.
3. Specific tools are recommended for titanium machining, high-feed milling, and machining of hardened materials.

Norms and Standards:
1. Tools conform to DIN standards such as DIN 6527 L, DIN 6535 HA, and DIN 6535 HB.
2. The document emphasizes the importance of original geometries and coatings for tool performance.

Recommendations:
1. The use of the latest HIPIMS coating technology is recommended for maximum tool life and performance.
2. Reconditioning services are advised to extend tool life and reduce costs by up to 50%.
3. Dynamic milling is encouraged for its efficiency and flexibility, with specific tools like the MD133 Supreme being recommended.

Key Data and Comparisons:
1. The document provides comparative data on tool life and performance, highlighting the superiority of Walter tools over competitors.
2. Tables and examples illustrate the benefits of using specific grades and geometries for different materials and applications.

Conclusion:
The document serves as a comprehensive guide to selecting and utilizing Walter Prototyp solid carbide milling cutters for various industrial applications, emphasizing the importance of choosing the right tool grade and geometry for optimal performance and cost efficiency.

Overview: The document provides detailed information on various milling cutters offered by Walter Prototyp, focusing on ceramic and PCD milling cutters, as well as the Xtra·tec® XT series. It covers specifications, applications, benefits, and performance comparisons.

Ceramic Milling Cutters:

Designed for roughing operations on nickel-based alloys like Inconel 718.
Suitable for synchronous milling and dry machining with strategies such as full slotting, lateral milling, and more.
Recommended machining allowance is a minimum of 0.5 mm for subsequent finishing operations.
Comparison between solid carbide and ceramic cutters shows significant differences in machining time and tool life, with ceramics offering faster speeds and longer life.

PCD Milling Cutters (MP060, MP160, MP260):

Include face, shoulder, and routing cutters with brazed PCD cutting edges.
Applications focus on non-ferrous metals and plastics, with high surface quality and reduced cutting forces.
Offer increased tool life by 20 to 200 times compared to conventional tools.
Designed for use in automotive, aerospace, and general mechanical engineering industries.

Xtra·tec® XT Series:

Includes M5009, M5012, M5004, M4002, M5468, M5130, M5137, and M5008 milling cutters.
Features innovative designs for improved performance and process reliability.
Tools are suitable for a wide range of materials including steel, cast iron, stainless steels, and non-ferrous metals.
Emphasizes high productivity, cost-efficiency, and flexibility with various indexable insert designs and geometries.
Specific models like the M5009 and M5012 are designed for roughing and finishing with high stability and minimal material removal.

Key Benefits:

High process reliability and stability across different milling operations.
Cost-effective solutions with long tool life and reduced material costs.
Adaptability to various machining operations and materials.
Enhanced productivity through optimized cutting data and tool life.

Overview: The document provides detailed information on Walter's milling tools and technologies, focusing on the benefits, applications, and specifications of various milling cutters and indexable inserts. It highlights the advantages of using Walter's products in terms of productivity, reliability, and cost efficiency.

Key Sections:

1. Benefits and Applications:

Walter's milling tools are designed for universal use, offering high productivity and process reliability. They are suitable for materials like steel, stainless steels, cast iron, and difficult-to-cut materials.
Applications include face milling, plunging, and circular interpolation milling, particularly in the energy industry and mold and die making.

2. Product Range and Features:

The document introduces new additions to the product range, such as the F2239 and F2339 copy milling cutters, and highlights the modular milling tools with a cylindrical-modular interface for easy tool changes and high flexibility.
Walter's Tiger·tec® Gold milling grade WSP45G is noted for its PVD Al2O3 coating, offering a balance between wear resistance and toughness, suitable for aerospace and energy industries.

3. Cutting Tool Materials:

Tiger·tec® Gold technology is emphasized for its superior wear detection and friction characteristics, with applications in roughing steel and cast iron materials.
The WHH15X milling grade is highlighted for its long tool life and high surface quality, ideal for finishing and hard machining.

4. System Expansion:

The Walter M4000 system is described as a high-performance, universal solution with system inserts that reduce procurement and inventory costs.
Various geometries and grades are available for different machining conditions, ensuring maximum cost efficiency and process reliability.

5. Application Examples:

Examples include roughing turbine blades and copy forming, demonstrating the enhanced tool life and efficiency of Walter's products compared to competitors.

Conclusion: Walter's milling tools and technologies, such as Tiger·tec® Gold, offer significant advantages in terms of tool life, process reliability, and cost efficiency, making them suitable for a wide range of industrial applications.

Overview: The document provides detailed information on various milling cutters and indexable inserts designed for machining different materials, including aluminum, steel, cast iron, and non-ferrous metals. It highlights the features, benefits, and applications of each tool, focusing on cost efficiency, cutting performance, and adaptability.

Specifications:

G88 Insert: Designed for machining aluminum with low cutting forces and sharp edges. Features a new flank face design for easy geometry identification.
M4003 Face Milling Cutter: Offers four cutting edges for high surface quality, suitable for steel, cast iron, and non-ferrous metals. Available in diameters from 20 to 160 mm.
M4130 Shoulder Milling Cutter: Cost-efficient with a 90° approach angle, suitable for roughing and shoulder milling.
M4258 Porcupine Milling Cutter: Modular design with replaceable front piece, suitable for shoulder and slot milling.
M2029 Octagon Finishing Face Milling Cutter: Features 16 cutting edges for productive face milling, suitable for roughing and finishing.

Procedures and Applications:

Face milling, shoulder milling, and slot milling are the primary applications, with tools designed for roughing, semi-finishing, and finishing operations.
Tools are suitable for a wide range of materials, including steel, cast iron, stainless steels, and non-ferrous metals.
Specific tools like the M2331 Ramping Milling Cutter are specialized for high-speed machining of wrought aluminum alloys.

Grades and Coatings:

Tools are available in various CVD and PVD-coated grades, such as WKP25S, WKP35G, and WSM45X, to enhance performance and tool life.
New additions include uncoated cermet inserts for high gloss surfaces.

Design and Features:

Many tools feature a modular design for easy maintenance and cost efficiency.
Positive geometries and low power requirements are emphasized for energy efficiency and reduced machining steps.
Tools are designed with environmental considerations, such as CO2-compensated production.

Conclusion: Walter's range of milling cutters and inserts offers versatile solutions for various machining needs, focusing on efficiency, adaptability, and sustainability. The tools are designed to meet the demands of modern manufacturing processes, providing high-quality finishes and cost-effective operations.

Overview
This document provides a detailed analysis of cutting tools, specifically focusing on indexable inserts and their applications in various industries. It highlights the benefits of using inserts with multiple cutting edges, the introduction of new tools, and the advantages of specific adaptors and software solutions for machining processes.

Indexable Inserts

Roughing Inserts: Double-sided with eight cutting edges, featuring Tiger·tec® Gold and Silver materials for extended tool life. Suitable for roughing and finishing cast iron workpieces.
Finishing Inserts: Designed for surface structures, available in specific types for different surface requirements.

Applications
These tools are applicable in face and shoulder milling, particularly in the automotive and general mechanical engineering sectors. They are designed for use with cast iron workpieces and offer a range of cutting diameters and depths.

New Tools and Adaptations

Walter BLAXX F5055 Slitting Cutter: Offers reliable parting and slitting with high process reliability and low inventory costs. It features a user-friendly self-clamping system and is compatible with various materials.
Custom Slotting Cutter: Designed to reduce unit costs with a defined cycle time, featuring double-sided indexable inserts with eight cutting edges.

Software Solutions

Comara iCut: Real-time machining process optimization, adjusting feed rates based on spindle output to enhance tool life and process reliability.
Comara appCom: A production assistance system that collects and analyzes machine data for improved operational transparency and efficiency.

Adaptors

Walter Capto™ Adaptors: Provide direct coolant transfer, enhancing tool life and reducing downtime.
A2140 Boring Bar Adaptor: Offers stability and automatic alignment for vibration-free machining.
Accure·tec Vibration-Damped Adaptors: Designed for long milling tools, providing high productivity and surface quality with reduced vibration.

Conclusion
The document emphasizes the cost-efficiency and productivity benefits of using advanced cutting tools and adaptors, supported by innovative software solutions to optimize machining processes.

Introduction
The document introduces new additions to Walter's product range, focusing on adaptors and tools designed for machining centers, lathes, and multi-task machines. Key products include the Xtra·tec® XT M5130 shoulder milling cutter, ScrewFit adaptors, and the AB035 synchronous thread cutting chuck.

Product Specifications

Xtra·tec® XT M5130 Shoulder Milling Cutter: Features high repeat accuracy and easy tool changes. Compatible with ScrewFit adaptors AK530.H100A and AK580.C8.
AB035 Synchronous Thread Cutting Chuck: Compensates for axial changes, offers high process reliability, and extends threading tool life. Available with various interfaces including Walter Capto™, HSK, and BT.
SL00.. Adaptor Sleeves: Designed for inch tools, offering high concentricity and repeat accuracy. Available for hydraulic expansion chucks with clamping diameters of 12 mm, 20 mm, and 32 mm.
GL00.. ER Cooling Nozzle: Enhances tool life and lubrication, suitable for ER collets and various machining operations.

Applications

Adaptors and tools are suitable for machining centers, lathes, and multi-task machines, focusing on holemaking, threading, and milling operations.
The AB035 chuck is ideal for synchronous machining and high cutting speeds.

Walter Innotime®
Walter Innotime® is a digital design wizard that accelerates the component design process by providing tool recommendations and machining parameters based on a 3D model. It offers a user-friendly interface and supports all common 3D formats.

Benefits

Improved tool performance and longevity.
Enhanced process reliability and reduced risk of tool fracture.
Cost-effective and efficient machining solutions.

Contact Information
The document provides contact details for Walter's offices across America, Europe, and Asia, ensuring global support and service availability.

Catalog excerpts

Turning, holemaking, threading, milling Product highlights Edition 2021-1 _PRODUCT HIGHLIGHTS Moving ahead with innovations.

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How to find and order your tool solution: Personal – worldwide You can contact us by phone, fax or e-mail. The contact details for your local contact can be found on our website at: walter-tools.com The Walter General Catalogue 2017 contains the entire standard range of our competence brands Walter, Walter Titex and Walter Prototyp. It is supplemented regularly with the latest Product Innovations catalogues. At walter-tools.com, you can access and order your Walter products quickly and conveniently online – via smartphone, tablet or PC. The benefit for you: Direct access from any device, displayed...

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Walter highlight flyer 64 Solid carbide drilling and reaming tools Tools for boring and precision boring 94 Tapping 96 Thread forming Thread milling 124 Milling tools with indexable inserts Walter Multiply 196 Walter Capto™ adaptors

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Product range overview of indexable inserts Walter Turn W1010/W1011/WL25 copy turning systems A3000 vibration-damped boring bars for turning A3001 modular, vibration-damped boring bar Indexable insert geometry HU5 Tool with precision cooling – Walter Capto™ Walter Turn precision cooling MU5 indexable insert geometry Perform line turning – ISO P and ISO K Cermet indexable inserts for turning – WEP10C Special tool Walter Turn double turning toolholder and boring ba

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G4011, G4014, G4041...-P groove turning holders Walter Cut G4014-P/DX18 parting-off system Walter Cut G4011-P and G4041-P grooving systems Walter Cut MX system – Walter Xpress Walter Cut G3051-P/MX grooving system Walter Cut G1041-P reinforced parting blade Walter Cut GX system – G1221-P boring bar Special tool Walter Cut UF8 geometry, precision-ground Walter Cut G2016-P/UX grooving system

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_PRODUCT RANGE OVERVIEW OF INDEXABLE INSERTS FOR ISO TURNING Tiger·tec® Silver grades and geometries Negative basic shape Wear resistance Tiger·tec® Silver Tiger·tec® Silver HE = Coated cermet MP5: For universal machining MU5: Easy-cutting – for ISO P and ISO M RP5: For universal machining RP7: For interrupted cuts, cast skin/forged skin MP4: For universal machining, copy turning FP6: For semi-finishing operations * Fully ground circumference Tiger·tec Silver Tiger·tec® Silver Positive basic shape

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Cast iron machining ISO K Wear resistance Negative basic shape Tiger·tec® Silver Tiger·tec® Silver Positive basic shape

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_PRODUCT RANGE OVERVIEW OF INDEXABLE INSERTS FOR ISO TURNING Tiger·tec® Silver grades and geometries Negative basic shape Positive basic shape Wear resistance Tiger·tec® Silver Tiger·tec® Silver Tiger·tec® Silver Toughness MM5: For universal machining MU5: Easy-cutting – for ISO P and ISO M MM4: For universal machining, copy turning FM6: For semi-finishing operations 1 Fully ground circumference Wear resistance Positive basic shape Carbide Positive basic shape PCD 1 DP = Polycrystalline diamond (PCD) 2 HC = Coated carbide (PVD – HIPIMS) 3 HW = Uncoated carbide Fully ground circumference

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Negative basic shape Positive basic shape ISO S high-temperature alloys and titanium alloys Ni, Co and Fe-based alloys Wear resistance Tiger·tec® Silver NMS: For universal machining MS3: For low cutting pressure MM4: For universal machining, copy turning FM6: For semi-finishing operations 1 Fully ground circumference Titanium-based alloys ap [mm] Depth of cut Fully ground circumference

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_ WALTER TURN W1010/W1011/WL25 COPY TURNING SYSTEMS Combines maximum stability with the very best cost-efficiency. NEW TO THE RANGE NEW ADDITION TO THE PRODUCT RANGE – W1010/W1011/WL25 copy turning systems available with and without precision cooling (-P) – W1010 = neutral version – W1011 = right-handed/left-handed version – Copy turning of recesses up to 30°, 50° (W1011) and 72.5° (W1010) – Dynamic turning – High-precision components – Replacement for ISO VBMT, VCMT, DCMT indexable inserts (with just two cutting edges and lower stability) THE TOOL – WL positive engagement on toolholder and insert...

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THE INDEXABLE INSERTS – Three-edge, positive indexable inserts with WL positive engagement – Neutral, left-hand and right-hand versions fit into the same tool – FP4, MP4, FM4 and MM4 geometry with 35° point angle – MU6 geometry, full-radius indexable inserts – Grades: WPP10S, WPP20S, WMP20S, WSM10S, WSM20S, WSM30S Four indexable insert types and applications THE TECHNOLOGY Walter Turn WL positive ngagement e with three contact surfaces prevents the insert oving in the tool holder m W1011-P Walter Turn – new opportunities for copy turning: – Both cutting edges are used – Longer tool life BENEFITS...

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_A3000 VIBRATION-DAMPED BORING BARS FOR TURNING Accure·tec – the best results for long components. NEW TO THE RANGE NEW ADDITION TO THE PRODUCT RANGE – Accure·tec A3000, dia. 25 mm – Walter Capto™ C4/C5 – HSK-T 63 – QuadFit: Thread turning; additional sizes – Vibration-damped, preset boring bar adaptor – QuadFit Large intermediate adaptor – Lengths: 6 × D, 8 × D, 10 × D – Boring bar diameters: 25–50 mm; 1–2" (other dimensions available on request) – Interface to the machine: • Parallel shank 25–50 mm • Walter Capto™ C4–C8 • HSK-T 63–100 THE APPLICATION – From 6 × D to 10 × D – Counterboring and...

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THE INTERFACE – QuadFit quick-change heads; 0.002 mm indexing accuracy – Only one cap nut for clamping the exchangeable head – No loose “assembly parts” (e.g. screws) – Precision-ground, tetrahedral polygon system – can be otated 180° for use overhead r – Internal coolant for all exchangeable heads QuadFit exchangeable heads ISO turning – Rigid clamping – Negative indexable inserts – CNMG12/16, DNMG11/15, WNMG06/08 Internal coolant supply ISO turning – Screw clamping – Positive indexable inserts – CCMT09/12, DCMT11, TCMT16, VBMT16 Thread turning – Precision cooling – NTS-IR16, NTS-IR22 BENEFITS...

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Moving ahead with innovations.

Moving ahead with innovations.

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