Metal is our whole world
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Turning, drilling, threading, milling Product highlights Edition 2022-2 _PRODUCT HIGHLIGHTS Metal is our whole world.

How quickly can you provide a perfectly moulded response? Fast change of design, new look or feel, more wear-resistant materials, ever-shorter changeover and delivery times: Modern components are a challenge for mould and die makers. Their products must be more precise and robust, whilst machines and tools must meet the highest standards of flexibility and process reliability. This is because one thing hasn't changed: Moulds and dies often have to be produced individually or in small series, meaning that no errors are permissible. It's good to have access to a unique tool database as early...

Walter highlight flyer 22-2 Contents Page B1: Drilling from solid C1: Solid carbide milling tools C2: Milling tools with indexable inserts

CN1000-M4-1 plateau cooling element Walter Xpress G11XX for axial grooving

The latest generation of universal wiper geometries. NEW THE GEOMETRY – FW4 – universal wiper geometry for finishing operations – MW4 – universal wiper geometry for medium machining FW4 geometry – Machining parameters f: 0.03–0.50 mm, ap: 0.1–2.5 mm – Primary application: ISO material groups P, M, K – Secondary application: ISO material group S – Finishing with excellent surfaces at high feeds MW4 geometry – Machining parameters f: 0.12–0.55 mm ap: 0.5–4.5 mm – Primary application: ISO material groups P and K – Secondary application: ISO material groups M and S – Medium machining with...

_CN1000-M4-1 PLATEAU COOLING ELEMENT Ultimate cooling thanks to 3D printing. – 3D-printed cooling lubricant nozzle – Set CN1000-M4-1, consisting of: Cooling lubricant nozzle, screw and seal – Can be used on special turning toolholders such as Walter Capto™ or square shanks – Can be used with a coolant pressure of up to 150 bar/2175 psi – Also suitable for large depths of cut (more than 5 mm) Hardened tool steel 1.2709 – wear resistance with over 50 HRC Optimised exit shape – guided, targeted cooling lubricant exit Locking pin – precise cooling to the effective working area Large coolant...

Harder than hard – from slightly interrupted cuts to finish cuts. NEW APPLICATION RANGES – ISO indexable inserts with and without MW wiper geometry – Available basic shapes: CCGW06..., CCGW09..., CNGA12..., DCGW11..., DNGA15..., TCGW11..., VCGW11..., VBGW16... – WL25: Full-radius and V-shaped inserts with WL positive engagement THE GRADE – CBN grade WBH20C for hard machining – Patent-pending TiAlN PVD coating with zirconium nitride top layer – 65% CBN content – Ceramic binder – Bimodal grain size: Dia. < 1.0 µm/4.0 µm – Maximum purity of the CBN substrate used WBH10C WBH10 Cutting speed...

_WALTER XPRESS G11XX FOR AXIAL GROOVING Tools in just four weeks – cost-effective and customised. NEW THE TOOL – G1111 axial monoblock special tools for GX24 and GX30 indexable inserts – With and without precision cooling – Square shank sizes/boring bar diameters: 10–50 mm/Walter Capto™ C3–C8 – Approach angle: 0 to 90° possible – Axial grooves from dia. 34 mm – Cutting depths up to 33 mm – Can be used from 10 bar up to a maximum coolant pressure of 150 bar (connections freely selectable) – Ideal grooving tool design (e.g. reinforcement of the cutting insert support for longer tool life and...

B – Drilling B1: Drilling from solid DB131/DB133 Supreme solid carbide micro drills

_DB131/DB133 SUPREME SOLID CARBIDE MICRO DRILLS Greatest precision down to the smallest detail. EXPANSION OF THE RANGE NEW ADDITION TO THE PRODUCT RANGE DB133 Supreme – with internal coolant: – 5 × Dc in accordance with Walter standard; Dia. 2–2.95 mm – 8 × Dc in accordance with Walter standard; Dia. 2–2.95 mm – 12 × Dc in accordance with Walter standard; Dia. 2–2.95 mm – 16 × Dc in accordance with Walter standard; Dia. 2–2.95 mm – 20 × Dc in accordance with Walter standard; Dia. 2–2.95 mm – 25 × Dc in accordance with Walter standard; Dia. 2–2.95 mm – 30 × Dc in accordance with Walter...

THE APPLICATION With internal coolant – ISO material groups P, M, K, N, S, H, O Without internal coolant – ISO material groups P, K, N, S, H, O – Areas of use: Medical technology, watchmaking industry, general mechanical engineering, mould and die making, e nergy and automotive industries – Can be used with emulsion, oil and MQL APPLICATION EXAMPLE Pulley Tensile strength: Solid carbide micro pilot drill DB131-02-02.500A1-WJ30EL Solid carbide micro drill DB133-16-02.500A1-WJ30ER Cutting data Competitor Shank in accordance with DIN 6535 HA Comparison: Tool life quantity Walter DB133 [Number...

B – Threading B6: Thread milling T2711/T2712 thread milling cutters  

_T2711/T2712 THREAD MILLING CUTTERS   Mill small threads – perfectly, reliably, quickly. NEW THE TOOL – Universal indexable insert thread milling cutter – Designed for high cutting speeds and high feeds per tooth – Easy-cutting indexable insert with three cutting edges – Defined corner radius for standard threads – Wear-resistant universal grade WSM37S – D67 – universal geometry for maximum tool life – D61 – with anti-vibration land for excellent operational smoothness THE APPLICATION – Indexable insert solution for small thread sizes – M16, M18, UNC¾ – Thread depth ≤ 2.5 × DN – Blind-hole...

C – Milling C1: Solid carbide, ceramic and PCD milling tools MD340 Supreme solid carbide milling cutter MD344 Supreme solid carbide milling cutter MD265 Supreme solid carbide milling cutter MC268 Advance solid carbide milling cutter C2: Milling tools with indexable inserts Walter milling grades WKK25G and WSM35G Xtra·tec XT M5009, M5011 and M5012 face milling cutters Xtra·tec® XT M5137 shoulder milling cutter Walter BLAXX M3255 helical milling cutter PCD inserts for the Xtra·tec XT M5130 shoulder milling cutter and M4000 milling cutters Walter M4000 – M4002 with SDMX indexable inserts