The innovative grooving system with positive engagement and SmartLock

_ G4011, G4014, G4041...-P GROOVE TURNING HOLDERS Grooving and recessing – fast and universal. NEW ADDITION TO THE PRODUCT RANGE – Walter Cut G4011…/G4011-P monoblock shank tools – Universal tool for grooving and recessing – 20 × 20 and 25 × 25 mm: With and without precision cooling – Insert widths: 2.0/2.5/3.0/4.0 mm – Cutting depths: 10 mm (for recessing, grooving and parting off without diameter limit), 17.5 mm (with reinforced support) – Double-edged DX18 cutting inserts with positive engagement – Insert widths: 1.5/2.0/2.5/3.0/4.0 mm – PVD grades: WSM13S, WSM23S, WSM33S, WSM43S – CVD grades:...

THE TECHNOLOGY – ELEVATED GROOVING INSERT BENEFITS FOR YOU Existing grooving insert: The low chip shoulder makes the chip longer, meaning that it partially rubs against the top clamp. – Process reliability and reduced costs thanks to unique DX positive engagement design (the cutting insert does not move; wear and breakages are minimised) – Higher productivity thanks to improved chip breaking (no chip jams, longer tool life) Elevated grooving insert: Protects the top clamp and produces short chips. The chip runs towards the shoulder and is directed into small, thinner chip ribbons. These are easier...

_ WALTER CUT G4014-P/DX18 PARTING-OFF SYSTEM Innovative parting-off system with SmartLock. – G4014-P/DX18 grooving and parting-off tool with precision cooling – Screw clamping on the side for easy insert changeover – New clamping method: 30% higher clamping forces compared to conventional tools on the market  – Innovative new positive engagement on the rear insert locating surface – Shank sizes: 10 × 10, 12 × 12, 16 × 16, 20 × 20 mm – Double-edged DX18 cutting inserts with positive engagement – Insert widths: 1.5/2.0/2.5/3.0 mm Clamping screw can be operated from the side of the tool Maximum...

Example from practice "Decisive advantages are the simple handling and excellent process reliability" Description Swiss type auto lathe with bar loader: The new Walter Cut G4014-P grooving system was used for parting off. This enabled the cutting inserts to be changed directly in the machine for the first time. Markus Stumm, Product Manager for Grooving at Walter AG Benefit The G4014-P grooving system with SmartLock enables inserts to be changed quickly in the machine – reducing change times by up to 70%! Tools used Tool: Cutting insert: Material: vc [m/min]: f [mm]: THE APPLICATION – Automatic...

_ WALTER CUT G4011-P AND G4041-P GROOVING SYSTEMS Grooving and recessing – fast and universal. Walter Cut G4011…/G4011-P monoblock shank tools – Universal tool for grooving and recessing – 25 × 25 mm: With and without precision cooling – Insert widths: 2.0/2.5/3.0 and 4.0 mm – Cutting depths: 10 mm (for recessing, grooving and parting off without diameter limit), 17.5 mm (with reinforced support) Walter Cut G4041..R/L-P parting blades with reinforced shank – Reinforced parting blades for parting off and grooving with and without precision cooling – Available in right-hand, left-hand and contra...

Stable cutting edge Stable cutting edge Stable cutting edge High feed High feed Reinforced support for parting off up to dia. 42 mm Stable cutting edge High feed High feed Torx Plus clamping screw Precision cooling on the rake and flank faces Insert widths 2–3 mm Shank heights 26 and 32 mm New DX indexable insert design with positive engagement Walter Cut G4041 -P/ DX18 reinforced parting blade BENEFITS FOR YOU – Reliable thanks to unique DX positive engagement design (no incorrect fitting of the cutting insert) – G4011-P: High degree of flexibility – universal tool for all machining operations...

Grooving and parting off DX cutting inserts Tiger·tec Silver Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm Cutting inserts

Grooving and parting off DX cutting inserts Tiger·tec Silver Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm

Grooving and recessing DX cutting inserts Tiger·tec® Silver Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm Cutting inserts

Grooving and copy turning DX cutting inserts Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm Find out more here or at grooving.walter Poor Average ons iti hining cond

Shank tool – Radial grooving G4014 Walter Cut – Side screw clamping Fig. shows right-hand version f = f1 + s/2 If no D2 or Dmax is specified, the tool has no diameter limit. Bodies and assembly parts are included in the scope of delivery. Assembly parts h = h1 [mm] Clamping screw for grooving insert Tightening torque Blanking plug Torx key h = h1 [mm] Torque screwdriver, analogue Tightening torque Interchangeable blade Walter Cut grooving tools

Shank tool – Radial grooving G4014...-P Walter Cut – Side screw clamping – Precision cooling Fig. shows right-hand version f = f1 + s/2 If no D2 or Dmax is specified, the tool has no diameter limit. The maximum recommended coolant pressure is 150 bar (2175 psi) Bodies and assembly parts are included in the scope of delivery. Assembly parts h = h1 [mm] Clamping screw for grooving insert Tightening torque Blanking plug h = h1 [mm] Torque screwdriver, analogue Tightening torque Interchangeable blade Copper gasket