Aluminium Tools – forming an excellent future
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Machining of NF metals Product overview Edition 2022 _WALTER PRODUCT HIGHLIGHTS Aluminium Tools – forming an excellent future

Aluminium is conquering a wide range of applications. In automotive and aerospace applications, it saves weight and CO2. In mechanical engineering, it reduces the machining time. Walter offers the perfect tool range for aluminium: Available in standard versions or customised via Walter Xpress. Whether you are roughing with a high metal removal rate or finishing with superior quality, whether you are using “soft” materials or highly-abrasive AlSi alloys: Walter tools for milling, turning, drilling and threading shape up aluminium components.

Walter aluminium flyer 2022 Contents Page B1: Drilling from solid B2: Boring and precision boring C1: Solid carbide, ceramic and PCD milling tools C2: Milling tools with indexable inserts

Product range overview ISO indexable inserts Order pages ISO indexable inserts – CBN/PCD/ceramic ISO indexable inserts – Negative basic shape ISO indexable inserts – Positive basic shape Product range overview Cutting inserts Order pages Cutting inserts

Successful aluminium turning with Walter. – Polycrystalline diamond with a grain size of 6–10 μm – Universal application in ISO N and ISO O materials – Extremely hard PCD universal grade WDN10 – p olycrystalline medium-grain diamond – Grain size: 6 µm – Binder: Co – Available indexable insert types: - CCGT.. / CCGW.. / CPGW.. - DCGT.. / DCGW.. / DPGW.. - SCGW.. / SPGW.. - TCGW.. / TPGW.. - VCGT.. / VCGW.. Positive basic shape – PCD Positive basic shape – carbide ap [mm] p [mm] Toughness Zähigkeit Wear resistance Verschleißfestigkeit – Available geometries: - Rake angle: 0°; 7–10° -...

Positive – with the best performance on ISO N. WN10 – Uncoated, polished carbide substrate – Cost-effective alternative to coated grades WNN10 – HiPIMS PVD TiAlN coated, polished carbide grade – Extremely high wear resistance – Excellent layer bonding on sharp cutting edges WN10 – Primary application: ISO N; secondary application: ISO S, O – Al wrought alloys or AlSi cast alloys with low silicon content (less than ~7%)  – Suitable for copper alloys or brass alloys WNN10 – Primary application: ISO N; secondary application: ISO P, M, K, S, O – AlSi cast alloys (up to 10% silicon content), Al...

Highly positive and double-sided – ideal for ISO N machining. – Double-sided, polished MN3 geometry – Highly positive cutting edges – Machining parameters: f = 0.05–0.40 mm, ap = 0.5–4.0 mm Further applications: – Best surface qualities up to Rz 3 μm – Fine finishing of small components made from steel and stainless materials, as well as high-temperature alloys Primary application – ISO N alloys, e.g.: • Aluminium alloys • Copper alloys • Brass alloys • "Lead-free" materials – Medium machining of non-ferrous metals Main cutting edge – MN3 25° THE INDEXABLE INSERT – CNGG, DNGG, VNGG, WNGG –...

ISO indexable inserts – CBN/PCD/ceramic Machining Finishing operation Medium machining Roughing operation P Steel M Stainless steel K Cast iron N NF metals S Materials with difficult cutting properties H Hard materials O Other

ISO indexable inserts – Negative basic shape Machining Medium machining K Cast iron N NF metals S Materials with difficult cutting properties H Hard materials O Other ap [mm] f [mm]

ISO indexable inserts – Positive basic shape 5°/7°/11° Machining Finishing operation Medium machining S Materials with difficult cutting properties H Hard materials O Other

CCGT / CCGW ISO indexable inserts – CBN/PCD/ceramic

Indexable inserts Number of cutting edges DCGT / DCGW

PCD – Positive rhombic 55° DPGW Number of cutting edges PCD – Positive square SCGW ISO indexable inserts – CBN/PCD/ceramic Number of cutting edges

PCD – Positive square SPGW Number of cutting edges Number of cutting edges

PCD – Positive triangular 60° TPGW Number of cutting edges PCD – Positive rhombic 35° VCGT / VCGW ISO indexable inserts – CBN/PCD/ceramic

HW = Uncoated carbide HC = Coated carbide HW = Uncoated carbide HC = Coated carbide

HW = Uncoated carbide HC = Coated carbide HW = Uncoated carbide HC = Coated carbide

ISO indexable inserts – Positive basic shape

Positive round HW = Uncoated carbide HC = Coated carbide Positive square ISO indexable inserts – Positive basic shape

ISO indexable inserts – Positive basic shape

Cutting inserts Machining Medium feed Medium feed P Steel M Stainless steel K Cast iron N NF metals S Materials with difficult cutting properties H Hard materials O Other Insert width s [mm] ap [mm] f [mm] Page in catalogue

Cutting inse

Grooving and parting off – Cutting inserts r HF = Uncoated fine-grained carbide Grooving and parting off – lTol. Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm Cutting inserts

lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm PCD – Grooving and copy turning lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm

Grooving and copy turning – lTol. Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm Cutting inserts

Slitting – Cutting inserts lTol = Repeat accuracy when changing indexable inserts within the same indexable insert batch Radius tolerance rTol = ±0.05 mm