PRODUCT CATALOG

PRODUCT CATALOG
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PRODUCT CATALOG

Product catalog summary
Overview: This document outlines the specifications and applications of various magnetic chucks used in machining operations such as milling, drilling, and grinding. The chucks are categorized by technology, dimensions, holding force, and specific use cases.
Magnetic Chuck Specifications:
  • Mastermill 70 Electropermanent Magnetic Chuck: Designed for heavy-duty milling and drilling, featuring large magnetic poles and a holding force of 170 N/cm². Suitable for machining from 5 sides and clamping uneven parts.
  • Mastermill - Round: Customizable for 5-axis machines, suitable for machining from up to 5 sides.
  • Neomill Compact: Uses permanent transverse technology with a holding force of 160 N/cm², ideal for small and thinner workpieces.
  • Neomill: Permanent magnetic clamp for milling, drilling, and heavy grinding with a holding force of 160 N/cm².
  • Neomill Compact Pallet: Designed for automated operations with a double neodymium magnetic system for high clamping force.
  • Neodymax: Permanent magnetic chuck with a double magnetic system, suitable for heavy surface grinding and light milling.
  • Grindmaster: Electropermanent technology for grinding a wide range of workpieces with high accuracy and safety.
  • Elmag Wave: Electromagnetic chuck for heavy and high-performance surface grinding with multiple protections against leakage.
  • Elmag Compact: Electromagnetic chuck for heavy and final surface grinding with oval polarity and epoxy filling.
  • BJP: Electromagnetic chuck suitable for difficult grinding with a durable top plate and combined transverse poles.
  • Electrofine: Electromagnetic chuck for efficient clamping of very small workpieces during precise surface grinding.
Additional Magnetic Chucks:
  • Neomicro Magnetic Chuck: Designed for precise surface grinding and EDM, offering a high clamping force and waterproof design.
  • Neomicro Pallet Chuck: Used in automated production for grinding and EDM with an aluminium base to reduce weight.
  • Unigrip Electromagnetic Chuck: Suitable for everyday grinding of medium to large workpieces with a durable waterproof design.
  • Fixar Simple and Compound Sine Tables: Used for precise angle grinding and EDM with extreme accuracy and stability.
  • Neostar and Alustar Permanent Magnetic Chucks: Designed for turning and grinding round workpieces with a high-performance neodymium magnetic system.
  • Maxgrip and Neogrip Permanent Magnetic Chucks: Offer high clamping force and versatility for turning and grinding.
  • Circu EM and Circu EP Electromagnetic Chucks: Used for circular grinding and turning with high clamping force and adjustable settings.
  • Neospark Permanent Magnetic Chuck: Designed for EDM, offering efficient clamping of small and thin workpieces.
Specifications and Applications:
  • Magbase 3D Magnetic Base: Designed for easy operation and portability, suitable for mounting measuring arms on steel surfaces.
  • Permanent Blocks: Customizable in size and clamping force, used under deburring machines.
  • Laminated Blocks: Used to expand chuck applications and reduce magnetic fields for small workpieces.
  • EP-CU and EM-CU Control Units: Used for magnetizing and controlling Walmag chucks with microprocessor-controlled features.
Demagnetization Tools:
  • Table Demagnetizer DM: Suitable for quick demagnetization of tools and components.
  • Hand Demagnetizer HD: Portable tool for mobile demagnetization of large or complex components.
  • Tunnel Demagnetizer TDM: Designed for continuous operation, suitable for large components.
Accessories:
  • Fixed and Flexible Pole Extensions: Used for machining from multiple sides and compensating for unevenness in clamped parts.
Heavy Handling Magnetic Systems:
  • Scrap Magnets: Electromagnets designed for handling scrap materials.
  • Handling at Flame Cutting Machines: Increases productivity by minimizing removal time of burnt pieces.
  • Handling Material in Coils: Allows vertical and horizontal handling, reducing mechanical damage.
Company Overview: Walmag Magnetics, established in the 1960s in Czech manufacturing, offers a range of magnetic solutions for the engineering industry, known for quality and affordability with worldwide service and support.
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Catalog excerpts

PRODUCT CATALOG-1

SMARTS SAFE CAIALUG

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PRODUCT CATALOG-2

Content DLING 00 EPCU control unit 41 00 EMCU control unit 42 ' Neomill Compact Pallet 19 O Milling O Grinding 0 Circular grinding Turning EDM Legend Lifting Demagnetization Mag. measuring device pPermanent EElectro EpElectro-permanent e/b Electro/battery n Non-magnetic

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PRODUCT CATALOG-3

HANDLING AND LIFTING Make use of the force and easy control of the lifting magnets in your company. Magnetic tools will replace ropes, chains or clamps during handling and lifting. Your operations will be more efficient, you will save manpower and enhance safety when handling steel semifinished products, workpieces and finished products in smelting works and steel works, workshops, and in metallurgical material warehouses.

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PRODUCT CATALOG-4

Large hanging welded lug with several times higher load capacity compared to prefabricated lugs Safety factor 3+ We test the load capacity of our air gap magnets for the highest safety Higher lever position - better use for handling profiles or other loads where space for magnet placement is limited 5-year warranty for the magnetic system Load Test - verification of sufficient load capacity of the magnet on a specific load NFC chip - electronic magnet history including service records and test certificate When to choose a Revolift permanent lifting magnet: The Revolift product is an innovative...

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PRODUCT CATALOG-5

5-year warranty for the magnetic system — Large non-magnetic stainless steel suspension lug Fixed magnet body, only 2 recessed screws to attach the lever stop The Air Gap test - a tear-off test is carried out with an air gap - we place emphasis on advanced safety in real operating conditions Easy Switch When to choose a Neo permanent lifting magnet: The Neo magnet is widely used for handling ferromagnetic materials in the metal industry - in workshops, on building sites, in warehouses for semi-finished steel products, and when handling steel workpieces, tools, sheets, metal profiled sections,...

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PRODUCT CATALOG-6

When to choose a Neo Hot permanent lifting magnet: This is a special version of the Neo lifting magnet, designed to handle hot materials up to 180 °C. NOMINAL LIFTING CAPACITY FOR FLAT MATERIAL NOMINAL LIFTING CAPACITY FOR ROUND MATERIAL TEMPERATURE Lifting Other important parameters: Safety factor: 3+ (according to EN 13155) + handling of flat materials + handling of circular materials and profiles Catalog number Workload limit flat materials Workload limit round materials

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PRODUCT CATALOG-7

When to choose the BM lifting magnet: The BM battery lifting magnet complete with remote control is a suitable tool for handling in workstations where it is otherwise difficult to operate a lifting device manually. The remote control operates up to 5 metres away. It is also used for cutters and flame cutting machines when handling metal sheets and loads up to 5000 kg. NOMINAL LIFTING TECHNOLOGY CAPACITY DUTY CYCLE BATTERY LIFE 9 Other important parameters: + lifting a load with a flat surface + as accessories for workshop cranes for handling material on grinding, milling, cutting, and burning...

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PRODUCT CATALOG-8

When to choose a BMP battery-powered lifting magnet: The battery- powered BMP series magnets are easily manageable aids with a high degree of safety. They are designed to handle round and other profiles as well as flat shaped materials. The remote control will facilitate your work in locations with poor accessibility. TECHNOLOGY Electo/battery NOMINAL LIFTING CAPACITY FOR FLAT MATERIAL up to 3600 kg NOMINAL LIFTING CAPACITY FOR ROUND MATERIAL WORKING CYCLE Other important parameters: + handling loads with reduced surface quality + handling tubes, rods, I, H, T, and Z profiles and others + it...

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PRODUCT CATALOG-9

Lockable release lever for comfortable and safe operation The large suspension lugs can be locked to prevent unwanted tipping from horizontal to vertical Easy handling and tilting of loads -from horizontal to vertical and vice Lightweight, compact design When to choose a GP 250 permanent crane magnet: The GP 250 is a permanent crane magnet for handling metal sheets and steel plates from 3 mm thick. Loads up to 250 kg can be manoeuvred horizontally with up to 80 kg vertically. Thanks to its unique pole configuration, it is possible to use this magnet to take individual metal plates from a stack,...

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PRODUCT CATALOG-10

— Magnetic module in a monoblock design Thanks to the optional remote — control, the magnet is easy to operate. Operation is also possible from a crane cab, for example When to choose a Neo EP electropermanent lifting magnet: Neo EP electropermanent lifting magnets are suitable for frequent and repeated workpiece handling and lifting - electrical control of the magnet requires no physical exertion, which is why it saves manpower and enhances work efficiency. MAGNETIC AREA SAFETY FACTOR Other important parameters: handling smaller parts from mass production, blanks, forged pieces, or cast stock...

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PRODUCT CATALOG-11

— Suspension lug with calliper and cotter pin When to choose a Neo HV lifting arm: The Neo HV is a lifting arm which, in combination with a lifting magnet, you can use to easily turn a workpiece from horizontal to vertical and vice versa. You will appreciate this when handling sheets, metal plates and round materials for lathes and horizontal machining centres. APPLICATION Lifting Other important parameters: Additional information: + lifting magnet is not included + the Neo 250, 500, and 1000 belt magnets are designed for Neo HV models + for manoeuvring workpieces to horizontal machining centres...

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PRODUCT CATALOG-12

When to choose an MC hand magnet for manual load handling: Hand magnets are used solely for quick manual handling of sheets, burnt pieces, smaller steel blocks and other smooth steel items. MC hand magnets are also suitable for lifting individual sheets from a stack. The magnet is not intended for use on a crane. APPLICATION TECHNOLOGY LIFTING CAPACITY SHEAR FORCE WEIGHT Important parameters: Application: Manual handling Use: + easy manual lifting of loads which are heavy and difficult to grasp + manual handling of loads such as sheet metal, burnt pieces and other steel objects + suitable, for...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.