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MAGNETIC WORKHOLDING TOOLS

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HOW MAGNETS SERVE IN THE INDUSTRY Magnetism has been known since ancient times. The word magnet comes from the Greek word μαγνήτης λίθος (magnētēs lithos) (magnētēs lithos) which means literally “magnesium stone”. Magnesia was an area in Antique Greece (today Manisa in Turkey) where magnetite was found in the Antique period. The ancient Chinese navigators were the first known users of magnetic compasses. Today ships and planes are navigated mainly by modern electronic systems; however magnets and magnetism continue to serve. They are used in many fields; for example in the electronic and...

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FIND YOUR WAY IN THE CATALOG The catalog is divided into application areas like grinding, milling etc. indicated by a pictogram and the name. For each application the available magnetic chucks are listed in the order Permanent Magnetic (PM, blue), Electromagnetic (EM, orange) and Electro-Permanent (EP, green). GRINDING PALLET CHUCKS LAMELLA BLOCKS CHUCK TECHNOLOGY: See page 38 at the back of this catalogue explaining the different technologies. GRINDING CIRCULAR PALLET EDM CHUCKS (SINKING) TURNING MILLING GRINDING SURFACE NEOGRIP PERMAGRIP FERROMAX NEOSTAR ALUSTAR VARIABLE FORCE ELMAX...

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NEOMICRO 2 PERMANENT MAGNETIC CHUCK READ ALL ABOUT THE EXTRAORDINARY QUALITIES OF NEOMICRO2 CHUCKS: HIGH PRECISION GRINDING – The solid and very sturdy assembly together with the exceptional holding power enable workholding without deformation. 1,4 EXTREME STABILITY – Neomicro2 chucks are designed to form a solid assembly, top plate, frame and body are connected mechanically and magnetically to offer the highest stability and accuracy. HIGH HOLDING POWER – The dual Neodymium magnetic system generates up to 130*N/cm2 of holding force which is 60% higher than traditional micropitch chucks....

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FIX AR PERMANENT MAGNETIC SINE TABLE COMPOUND EXECUTION Short and long lift Gauge setting long side: 0°– 45° Gauge setting short side: 0°– 30° APPLICATIONS Precision angle grinding or EDM Measuring CONSTRUCTION Hardened, single piece and precision ground base plate Unique bearing design with distortion free locking and stainless steel rollers Zero slip gauge of 3 mm Stable side support of magnetic chuck Neomicro2, waterproof permanent magnetic chuck BENEFITS Extreme precision, maximum angle accuracy: +/- 5 seconds of arc Parallelism: +/- 5 microns/100 mm Accuracy is maintained over a long...

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NEODYMA X PERMANENT MAGNETIC CHUCK POWERFUL WORKHOLDING Neodymax chucks dispose of a double magnetic circuit with Neodymium magnets to generate a very powerful clamping force of up to 160*N/cm2. This makes them suitable for demanding machining operations, e.g. heavy grinding, medium duty milling. steel 1 stainless 2 steel CONSTRUCTION Magnetic system with high energy Neodymium magnets; nominal** holding force 120 N/cm2 Rigid top plate with transverse poles, pole division 5/1/5/1/2/1 mm, steel/stainless steel; Life span (regrinding limit): 6 mm Solid steel body with robust actuating...

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ELECTROMAGNETIC CHUCK ELMAX electromagnetic chucks have a unique top plate with a shifting pole pattern. The polarity chan- ges both in longitudinal and transverse direction which enables effective holding of many different workpiece shapes. Furthermore, this pole pattern ge- nerates a much higher holding force than a traditio- nal transverse pole configuration. ELMAX chucks are therefor particularly well suited for heavy duty grinding operations in mass and series production and can be fully loaded with components without a significant drop in clamping force. ■ Flame cut top plate with...

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ELECTROMAGNETIC CHUC Unigrip chucks feature a low, single piece body to- gether with a transverse fine pole top plate design. The magnetic field is quite homogeneous over the entire chuck surface. This allows effective holding of a wide range of steel components for precision grinding operations. They are designed for a power supply of 110 VDC through our M(T) control units which offer variable holding force and automatic de- ■ Robust top plate with transverse poles, pole ■ Fine pole division steel/brass: 5/0.5/5/0.5/5/3 mm ■ Life span (regrinding limit): 6 mm ■ Solid piece body with firmly...

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-H-H+l I-H+IH l-Hfl HH4HI+1I+H ELECTROFINE - transversal poles (3+1 mm) Brass 1 3 Steel Brass 0,5 1,4 Steel ELECTROMAGNETIC CHUC Iti coil system in our Electrofine chucks toge- ther with the fine pole spacings is designed to gene- rate a strong and homogeneous magnetic field and to distribute the heat evenly over the whole chuck surface. The result is very effective holding of small and thin steel components for precision grinding operations. Electrofine chucks come in 2 versions - with a "fine" or "micro pitch" pole division. They are designed for a power supply of 110 VDC through our M(T)...

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CONSTRUCTION Heavy duty top plate with transverse poles Fine pole division: 4 mm steel and 1 mm brass Life span (regrinding limit): 7 mm Major pole distance: approx. 42 mm Multi core magnetic system Solid piece body with firmly embedded coils Standard input voltage: 110 VDC Waterproof assembly Input Weight Cabel /W/ /kg/ BENEFITS Nominal holding force: 130 N/cm2 High material removing rate, faster production Brass Brass APPLICATIONS Heavy duty surface grinding of medium size up to large components; Recommended minimum workpiece size: 35x35x3 mm –– workpieces must be nested together to...

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CHUCK CONTROL UNIT ELECTROMAGNETIC CHUCK Electromagnets need direct current to generate their magnetic field. With the help of a suitable power supply and a controller, in short a control unit, electromagnets can be energized and operated efficiently. Control units ensure the right voltage supply for the given type of chuck which also prolongs its life time. CONTROL UNITS AVAILABLE For electromagnetic chucks we offer 2 types of control units M and MT (with transformer) and in 2 versions: without enclosure, protection class IP00 for integration in the machine’s control cabinet built into...

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