Filling and Closing Machines
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Filling and Closing Machines DOSOMAT – Always one step ahead.

Waldner DOSOMAT – the all-rounder Our product range of rotary and inline machines: Solutions and features at a glance Dairy products: Yoghurt - inline machines Packaging sterilisation Yoghurt - rotary machines Cream cheese Butter, margarine Small, compact, powerful in only 1.5 m² of space. Performance: depending on the cup size and volume up to 6.000 cups/hour Standard basic dimensions: 1100 mm x 1200 mm Highly flexible all-rounder for every application. Performance: depending on the cup size and volume up to 10.000 cups/hour Standard basic dimensions: 1400 mm x 1400 mm Meat and pies: In...

Machine design The machine base frame is of a modular construction. The frame houses the drive units which are easily accessible. All parts which come in contact with the product are made of high-alloy stainless steel (DIN 1.4404 or AISI 316 L) or plastics suitable for food. Dosing systems Piston dosing fillers inductive flow measuring and mass flow measuring weighing dosing systems (e.g. for fruit or pieces), pocket fillers (muesli, pet food/chunks etc.) auger fillers (powder, granulate) robotic systems (pick and place). The appropriate dosing method is available for every product. Drive...

Packaging sterilisation – an important topic Clean air cabinet For the sterilisation of cups and lids on all machines we offer different systems: The combination of a clean air cabinet (laminar flow) with the specified filter classes and packaging sterilisation adds up to a self-contained clean room which is particularly suitable for the following operating conditions: • Use of packaging material contaminated with germs. • Use in rooms where the air is contaminated by mould or other airborne germs. • Use in rooms with low ceilings and a high air circulation rate • Use in areas where traffic...

DOSOMAT bucket filler DOSOMAT cup filler for container sizes from 1 to 15 kg, in rotary operation the machines have the world's highest performance in terms of product per square meter of space. Despite that, these machines are easily accessible for quick format and product changes, and for maintenance and cleaning work. for small containers of 20 to 500 ml, these are the most flexible machines on the market. Format change in the shortest possible time by the tool-free exchange of quick-change format plates, push-in cup destackers and lid magazines allow immediate response to the daily...

Dairy products Slim, fast, powerful, maximum output with minimum personnel - these are the keywords for the inline machine DOSOMAT 20 shown here. Only one cup and one product, it does not always have to be a highly flexible, multi-format machine for a wide product range. Too often the demand is heard, “Low priced, reliable, easy!” when it comes to filling low-cost products. The DOSOMAT 20 can also serve this segment. Servo-driven gripper for removing the cups from the cell chain. Bringing together in two axes onto the packing arrangement of crates. Swinging the sealing station into service...

Dairy products - cream cheese The stacking of filled and sealed cups is done in stacks of five for collection by the robot gripper at the final packaging. DOSOMAT 20 with laminar airflow cabin Performance: up to 30.000 cups/hour For filling and packaging of cream cheese or similar dairy products. Fully automatic filling and closing machines for filling a variety of different products into pre-formed cups made of plastic, aluminium, cardboard, coex materials, tin or glass. The contents range from liquids to highly pasty products, or to powdered or chunky products. Cosmetic and technical...

Dairy products - butter & margarine Line efficiciency from WALDNER Highest line efficiency through machines which bear the solid hallmarks of design, control, workmanship, installation and service. Butter/margarine filling Uncompromising use of stainless steel. The WALDNER Packer used by inline DOSOMAT machines is made ​​ entirely of stainless steel. This means that the line, as well as auxiliary units (check-weigher, metal detector) are suitable for use in wet areas. This is an unbeatable advantage in tight spaces, or for delicate products. Cleaning the WALDNER packer requires the same...

Cup setter with control station The tubs are removed from the magazine by mechanically enforced destacking using a screw technique for the correct destacking of the tubs from the magazine. The tubs are placed in the receiving holes. Automatic tub monitoring: if a tub is missing, the machine stops with an error message on the display. Roll stock sealing station with evacuation (MAP version) With integrated sealing-punching unit, for simultaneous sealing and cutting the foil, with rewinding of remaining foil. Servo-driven sealing station and use of special sealing head material for minimal...

Sausage & pies in tubs made of plastic or aluminium For decades, first class A synonym for perfect filling and sealing quality in the processing of pastes, sausages and pet food - the DOSOMAT with the aluminium seal. Featuring the latest servo control for filling and sealing of pastes, sausage and pet food cups. The highlight of this DOSOMAT type is, in addition to the dosing, the sealing station with the sealing force coming from below. The sealing pressure of about one ton per cup produces dense and autoclavable seams which all still have easy-peel properties. Pull-out horizontal piston...

DOSOMAT 12.4 Filling in plastic containers with seal and snap-on lid, available with optional tamper-evident closure. The delicatessen industry relies on Waldner DOSOMAT machines when it comes to the careful filling and packaging of salads, or similar products. The range extends from portioned containers to large containers that among other things are filled with herring salad, crab salad, bean salad, coleslaw, potato salad, etc. Cup feeding The loading of the cup setter can be done via a free-standing or linear magazine built onto the machine as well as a carousel, or it can be built to...