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WebMasterONE® Series Controllers

WebMasterONE® Series Controllers

WebMasterONE® Series Controllers

Product catalog summary
Overview: Walchem's WebMasterONE is an advanced online process controller designed for water treatment applications, such as cooling towers and boilers. It integrates sensing, instrumentation, fluid handling, and data communications technologies to provide comprehensive control and monitoring. The document also covers the VTouch Account Manager, which simplifies remote account management by synchronizing with Walchem’s web-based controllers.
Key Features:
  • Networking: Utilizes Ethernet networking to connect multiple controllers via a LAN, minimizing wiring and allowing access from a single point.
  • Communication: Supports Modbus TCP/IP for integration with building management and SCADA systems. Offers USB, Ethernet, cell modem, and landline modem options for connectivity.
  • Flexibility: Capable of controlling various water treatment processes with intuitive programming and a wide range of sensor inputs.
  • Reliability: Designed with industrial-grade sensors and components, ensuring reliable performance and compliance with safety standards.
Specifications:
  • Sensors: Includes options for pH, ORP, conductivity, and chlorine measurements, with various pressure and temperature ratings.
  • Outputs: Offers analog outputs and mechanical relays for control actions.
  • Enclosure: NEMA 4X rated thermoplastic enclosure with a backlit LCD display.
Benefits:
  • Innovation: Supports global communication standards and offers features like ShoulderTap® for on-demand internet connectivity.
  • Simplicity: Easy setup and programming via a standard web browser without proprietary software.
  • Convenience: Allows remote monitoring and control from any location with internet access.
  • Compatibility: Seamless integration with existing management systems and supports multiple communication protocols.
Applications: Suitable for controlling cooling towers, boilers, closed loops, and other water treatment systems, providing comprehensive monitoring and control capabilities.
System Options:
  • Voltage Code: Options for prewired or hardwired configurations with varying numbers of powered and dry contact relays.
  • Flow Switch Options: Includes in-line and submersion sensors, with manifold options for different pressure levels.
  • Analog Outputs: Up to four 4-20 mA output boards available.
  • Input Options: Choices between analog, digital, or both input cards.
  • Communications Hardware and Software: Options for modems and networking capabilities, including Ethernet and Modbus TCP/IP.
WebMasterONE System: Utilizes TCP/IP Internet communications for remote access and control. Features include USB Plug and Play, Ethernet, and cellular connectivity for monitoring and reconfiguration. The system supports multiple users with graduated password protection and offers user-friendly programming through a web browser.
Key Benefits: The system simplifies programming and setup, does not require proprietary software, and provides robust remote access capabilities. It supports email notifications for data logs, alarms, and system summaries, enhancing operational efficiency and resource management.
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Catalog excerpts

WebMasterONE® Series Controllers-1

Ordering Information Communications With an embedded web server, WebMasterONE utilizes standard TCP/IP Internet communications. Remote communications can be established with WebMasterONE via the Internet or on a direct line with modem-to-modem capability. USB Plug and Play and Ethernet are included to allow easy on-site access for plant personnel and system operators. Multiple users can access the controller simultaneously. A graduated password protection system allows users varied degrees of access from view only to full system configuration. In addition, WebMasterONE delivers a range of user-friendly information reporting tools including email notifications for datalogs, alarms and system summaries. Walchem has made use of the Internet as a remote access communications platform for industrial control equipment a practical reality.  While others just attempt to reduce the cost of embedded web server hardware,  Walchem has solved the problem of the high cost and lack of availability of a permanent connection to the Internet.  WebMasterONE makes programming your cooling tower or boiler simple and fast and WebMasterONE does not require any proprietary software to reside on your computer. Set-up and programming are all done via a standard web browser. Easy to follow menus and system set-up screens make programming user friendly and intuitive. Once WebMasterONE is installed, the Start-up menu jump-starts you through the top level set-up. The Input, Output and utility menus guide you through the rest of the programming. USB Plug & Play • USB Plug and Play: For local monitoring and reconfiguration of your WebMasterONE via LapTop or dedicated on-site PC. • ShoulderTap® Internet Communications: For monitoring and reconfiguration of your WebMasterONE remotely via the Internet (requires landline modem card option). ISP Walchem Web Page Modem • DirectTap Modem-to-Modem: For remote monitoring and reconfiguration of your WebMasterONE using traditional modem- to-modem communications (requires landline modem card option). • Ethernet: For monitoring and reconfiguration of your WebMasterONE via Local Area Network or remotely via the Internet Phone Company • Cellular: For monitoring and reconfiguration of your WebMasterONE Cell Service provider remotely via the Internet (requires cell modem and VTouch option). ETHERNET NETWORKING Walchem’s Ethernet Networking allows you to leverage the power of the WebMasterONE communications abilities. By using the Local Area Network (LAN) or by connecting the WebMasters together via Ethernet, you can access all the controllers on the network from a single phone line. It’s simple. Each controller includes Ethernet and the Master controller requires the Ethernet Networking “Master” capability. Utilizing a Master-Slave type relationship - one controller is configured to be the Master or window to all the other units (Slaves) on the network. By utilizing the existing LAN, wiring can be minimized. The controller simply plugs into the nearest LAN connection via a standard Ethernet cable. The Master controller detects the other Walchem devices on the network and provides a single point of access. Modbus TCP/IP (Ethernet) is available to seamlessly connect to building energy management, distributed control, process management and SCADA systems. LAN LAN Internet WebMasterONE Slave Units WebMasterONE Master Unit WebAlert® Slave Unit Sensor Selection WMT8 SINGLE COOLING TOWER A System Cond 0 = No sensor 1 = Graphite electrode, 150 psi 2 = Electrodeless, 150 psi 3 = SS electrode, 150 psi 4 = High pressure, 300 psi B pH/ORP 0 = None 1 = pH, flat, 100 psi 2 = ORP, rod, 100 psi 3 = Both, 100 psi 4 = pH, bulb, high pressure, 300 psi 5 = ORP, high pressure, 300 psi 6 = Both, 300 psi C Makeup Cond 0 = None 1 = Graphite electrode 2 = Electrodeless 3 = SS electrode 4 = High pressure, 300 psi WebMaster ®ONE Controllers Sensor Selection System Options Single Cooling Tower Dual Cooling Tower Mixed Purpose System Options E VOLTAGE CODE (ALL MODELS) 0 = Prewired, 0 powered, 8 dry contact relays 1 = Prewired, 7 powered, 1 dry contact relays 2 = Prewired, 8 powered, 0 dry contact relays 3 = Prewired, 4 powered, 4 dry contact relays 4 = Hardwired, 0 powered, 8 dry contact relays 5 = Hardwired, 8 powered, 0 dry contact relays 6 = Hardwired, 7 powered, 1 dry contact relays 7 = Hardwired, 4 powered, 4 dry contact relays ONE simple and flexible controller for ALL your water treatment needs! Walchem’s WebMasterONE integrates advanced sensing, instrumentation, fluid handling, and data communications technologies to bring you the most sophisticated cooling tower & boiler controller in the water treatment industry. The simple, intuitive programming makes it easy to configure your WebMasterONE to control multiple cooling towers, boilers, closed loops, or virtually any water treatment process. It will monitor and control based on a wide range of direct sensor inputs as well as measurement inputs from other devices such as corrosion, level, temperature and pressure. WMB8 BOILER A Boiler #1 Conductivity Sensor 0 = None 1 = 250 psi B Boiler #2 Conductivity Sensor 0 = None 1 = 250 psi C Boiler #3 Conductivity Sensor 0 = None 1 = 250 psi D Boiler #4 Conductivity Sensor 0 = None 1 = 250 psi F FLOW SWITCH OPTIONS (WMT & WMD ONLY) N = No flow switch, in-line sensors L = Loose flow switch manifold, 20 ft cable, low pressure P = Flow switch manifold on PP panel, 5 ft cable, low pressure S = No flow switch, submersion sensors F = Loose flow switch manifold, 20 ft cable, high pressure H = Flow switch manifold on PP panel, 5 ft cable, high pressure C = Flow switch manifold on PP panel, 5 ft. cable, low pressure + corrator, tee and sensor (no electrodes) D = Flow switch manifold on PP panel, 5 ft. cable, low pressure + Little Dipper, tee E = Flow switch manifold on PP panel, 5 ft. cable, low pressure + corrator, Little Dipper, sensors WMD8 DUAL COOLING TOWER Tower #1(A) and Tower #2 (C) System Conductivity 0 = No electrode 1 = Graphite electrode Electrodeless 2 = 3 = SS electrode 4 = High pressure Tower #1 (B) and Tower #2 (D) 2nd Sensor 0 = No sensor 1 = pH, flat 2 = ORP, rod 3 = pH, High pressure 4 = ORP, High pressure 5 = Contacting cond, graphite 6 = Contacting cond, high pressure G ANALOG OUTPUTS (ALL MODELS) N = No analog outputs 1 - 4 = One to Four 4-20 mA output boards WM18 MIXED PURPOSE A number of sensor inputs requried 1 = One sensor input 2 = Two sensor inputs 3 = Three sensor inputs 4 = Four sensor inputs Walchem, Iwaki America Inc. Five Boynton Road Hopping Brook Park Holliston, MA 01746 USA Phone: 508-429-1110 www.walchem.com Cooling Tower/Boiler Controllers WebMasterONE is on duty 24 hours a day, 365 days a year, keeping on-site and off-site personnel notified of system performance, all the while providing comprehensive and reliable water treatment control. Summary of Key Benefits Extensive built-in Plug & Play communications options: • Ethernet • USB (laptop & flash disk support) • Cell modem • Landline modem Easy to start-up and use - with just a web browser! VTouch® provides quick, centralized 24/7 awareness of account status with the ability to LIVE Connect to any of your controllers in the field with one simple mouse-click. INPUT OPTIONS N = No input options A = 8 analog inputs D = 6 digital inputs B = Both analog and digital input cards COMMUNICATIONS HARDWARE (USB & ETHERNET STANDARD) N = No additional hardware M = Landline Modem G = GPRS Modem COMMUNICATIONS SOFTWARE N = No additional software 1 = Ethernet networking master capability 2 = Modbus TCP/IP 3 = Both Ethernet networking and Modbus TCP/IP System status reports and datalog files can be sent automatically Instant alarm notification via email, cell phone text message or local alarm relay PPM set points with feed verification Wide range of direct sensor measurements: • pH • ORP • Conductivity • Electrodeless conductivity • Free chlorine/bromine • Chlorine dioxide Modbus read/write is available for seamless integration with building energy management, distributed control, process management and SCADA systems Protect the building’s infrastructure wh

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