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WAGO Power Supplies

WAGO Power Supplies

Product catalog summary

Overview: The document is a comprehensive catalog of WAGO power supplies and related products for the 2019/2020 edition. It covers various systems and technologies, including terminal blocks, connectors, automation technology, and power supplies.

1. Rail-Mount Terminal Block Systems: This section includes rail-mount terminal blocks, pluggable connectors, patchboard systems, and more. Key features include ease of installation and maintenance-free operation.

2. PCB Terminal Blocks and Connectors: Discusses PCB terminal blocks, pluggable connectors, and specialty connectors. Emphasizes flexibility and reliability in various applications.

3. Automation Technology: Covers solutions for operating and monitoring, controllers, modular I/O systems, and industrial switches. Highlights the integration of radio technology and IP67-rated products for robust industrial applications.

4. Interface Electronics: Includes relay and optocoupler modules, signal conditioners, power supplies, and overvoltage protection. Focuses on enhancing system reliability and efficiency.

5. Pluggable Connection System WINSTA®: Features pluggable connectors, distribution connectors, and cable assemblies. Designed for quick and secure connections in building installations.

6. Marking Solutions: Provides marking solutions for terminal blocks, cables, devices, and more. Includes printers and software for efficient labeling.

Power Supplies: The document details various power supply options, including:

Pro Power Supplies: Designed for high output requirements with features like TopBoost and PowerBoost functions.
Classic Power Supplies: Robust supplies with wide input ranges and international approvals.
Pro 2 Power Supplies: Offers high performance and efficiency with flexible configuration and monitoring capabilities.
Eco Power Supplies: Economical solutions for basic applications with 24 VDC output.
Compact Power Supplies: High-performance supplies in compact housings for space-saving installations.

Additional Modules: Includes uninterruptible power supplies, capacitive buffer modules, redundancy modules, and electronic circuit breakers. These modules enhance system reliability and ensure continuous operation during power interruptions.

Connection Technologies: The document explains various connection technologies like CAGE CLAMP® and PUSH WIRE®, emphasizing tool-free and maintenance-free connections for different conductor types.

1-Phase Power Supplies: Detailed specifications and features of WAGO's 1-Phase Power Supplies, specifically the Pro 2 series, designed for industrial applications with advanced features like TopBoost and PowerBoost.

Specifications:

Input Voltage: 100-240 VAC, with a range of 90-264 VAC and 130-373 VDC.
Output Voltage: Nominal 24 VDC, adjustable between 24-28 VDC.
Output Current: Options include 5 A, 10 A, 20 A, and 40 A, with corresponding power outputs of 120 W, 240 W, 480 W, and 960 W.
Efficiency: Ranges from 91.5% to 95% depending on the model.
Protection: Includes internal fuses, short-circuit protection, and overvoltage category III or II.
Environmental Conditions: Operates in temperatures from -25°C to +70°C, with a start-up capability at -40°C.

Features:

TopBoost and PowerBoost for handling overloads and circuit breaker tripping.
Configurable digital inputs and outputs for status indication and control.
Communication interfaces available for configuration and monitoring, including optional IO-Link connectivity.
Natural convection cooling and pluggable connection technology for ease of installation.
Compliance with safety standards such as EN 61010 and UL 61010.

Communication Module IO-Link:

Supports IO-Link specification 1.1 for enhanced communication capabilities.
Operates at a baud rate of 230.4 kbit/s with a data update rate of 25 ms.
Designed for easy integration with Pro 2 power supplies, offering additional configuration and monitoring options.

Applications: These power supplies are suitable for industrial environments requiring reliable and efficient power solutions, with the flexibility to operate in parallel or series configurations.

3-Phase Power Supplies: Detailed specifications for WAGO's 3-Phase Switched-Mode Power Supplies, designed for industrial applications with features like PowerBoost, TopBoost, and DC OK signaling.

Specifications:

Input: Nominal input voltage is (2/3) x 400-500 VAC, with a range of 340-550 VAC or 480-780 VDC. The nominal mains frequency is 50-60 Hz, with a 0 Hz option.
Output: The nominal output voltage is 24 VDC or 48 VDC, with an adjustment accuracy of ≤ 1%. The output current varies from 10 A to 40 A, depending on the model, with a nominal output power ranging from 240 W to 960 W.
Efficiency: Efficiency is ≥ 91.7% to 93.6%, with power losses ranging from ≤ 7 W to ≤ 61.5 W under nominal load.
Protection: Features include internal fuses, recommended backup fusing, and short-circuit protection. Isolation voltage is specified at 4.242 kVDC (pri.-sec.).
Environmental: Operating temperature ranges from -25°C to +70°C, with derating starting above +45°C or +50°C. Relative humidity is 5-96% without condensation.

Features:

PowerBoost and TopBoost for enhanced performance.
DC OK contact for output monitoring.
Suitable for parallel and series operation.
Natural convection cooling when mounted horizontally.
Enclosed design for control cabinet use.
Electrically isolated output voltage per EN 60950-1/UL 60950-1 standards.

Connection and Mechanical Data:

Connection technology includes CAGE CLAMP® and Push-in CAGE CLAMP®.
Dimensions vary by model, with mounting on a DIN-35 rail (EN 60715).
Weight ranges from 1000 g to 2500 g.

Standards and Approvals: The power supplies comply with CE, EN 60950, EN 61204-3, EN 61558-2-16, UL 60950, and UL 508 standards.

Electronic Circuit Breakers (ECBs): Detailed specifications and features of WAGO's ECBs from the 787 Series, designed for precise disconnection in case of overcurrent or short circuit.

Specifications:

Nominal Currents: Adjustable in 1 A increments for each channel.
Tripping Time: Configurable in defined increments.
Short Circuit Current Limitation: Optional active limitation to 1.5 times the nominal current to prevent voltage drops.
Input Voltage: Nominal 24 VDC, with a range of 18-30 VDC.
Output Voltage: Nominal 24 VDC, with a range of 18-30 VDC.
Switch-on Capacity: Greater than 50,000 µF per channel.
Efficiency: Greater than or equal to 99%.
Protection: Internal fuse T 15 A, isolation voltage 500 VDC, protection class III / IP20.

Communication Features:

Communication 1.0: Remote digital input S1 resets all tripped channels, and digital output S3 provides group messages for overcurrent triggers.
Communication 2.0: Remote digital input (S1) for switching channels on/off, and digital output (S2) for transmitting channel status.
Communication 3.0: IO-Link interface for reading status, setting nominal current, and controlling individual channels.

Connection Technology: Utilizes pluggable CAGE CLAMP® technology for fast, vibration-proof, and maintenance-free connections, supporting various conductor types.

Safety and Environmental Requirements:

Operating Temperature: -25 to +70 °C, with specific derating instructions for higher currents.
Humidity: 10 to 95% relative humidity, non-condensing.
Pollution Degree: 2.

Standards and Approvals: Complies with CE, EN 61000-6-2, EN 61000-6-3, EN 60950-1, and UL 61010-2-201 (pending).

Product Variants: The document details ECBs with different nominal output currents (1 A, 2 A, 4 A, 6 A, 8 A), each with specific voltage drop and MTBF values.

UPS Chargers and Controllers: Includes technical specifications for UPS chargers/controllers, detailing input/output parameters, safety features, and environmental requirements.

Specifications:

Input: Nominal input voltage is 24 VDC, with a range of 22 to 28 VDC.
Output: Nominal output voltage is 24 VDC, with a range of 19.5 to 26.5 VDC in buffer mode.
Energy Storage: Buffer time is load-dependent, with a switch-on threshold adjustable between 21.5 and 22.5 VDC.
Charging Current: Adjustable from 1 to 4 A via DIP switch.
End-of-Charge Voltage: Ranges from 26.4 to 29 VDC, temperature controlled.
Recommended Battery Module: Type VRLA 24 V, 7 to 40 Ah.

Signaling and Communication:

LED Indicators: Power LED (green), UPS LED (yellow), Warning LED (red).
Remote Input: Allows deactivation of buffer mode.

Efficiency and Power Losses:

Power Loss: ≤ 4 W at no load, ≤ 22.5 W at nominal load.
Efficiency: ≥ 97% in rated operation, ≥ 85% during charging.

Battery Modules:

Lead-Acid AGM Battery Modules: Available in various capacities (0.8 Ah to 12 Ah) and output currents (5 A to 40 A).
Features: Include built-in temperature sensors, parallel operation for extended buffer time, and battery control for life and type detection.
Mounting: DIN-35 rail or screw mount.
Service Life: Typically 5/4/2 years at 20/30/40 °C.

Capacitive Buffer Module:

Input: Nominal input voltage is 24 VDC, with a range of 20 to 30 VDC.
Output: Nominal output voltage is 24 VDC, with a range of 20.4 to 24 VDC in buffer mode.
Buffer Time: Ranges from 0.06 to 7.2 seconds, depending on load current and switch-on threshold.
Signaling: Includes LED indicators for DC OK, Charge, and DC not OK, with an isolated relay contact for charge condition monitoring.

Redundancy Modules: Designed for redundant and fail-safe power supply, featuring low-loss MOSFET decoupling of two power supplies. They support continuous output currents of up to 40 A and are suitable for power supplies with PowerBoost and TopBoost capabilities. The modules include LED indicators for input voltage monitoring and potential-free contacts for remote monitoring.

Current and Voltage Signal Conditioners: Technical specifications for WAGO's current and voltage signal conditioners, current sensors, and transformers.

1. Current Signal Conditioner (857-550):

Input: Measures 0–1 A and 0–5 A AC/DC currents.
Output: Converts input to standard analog signals with options for current and voltage outputs.
Features: Includes PC configuration interface, true RMS measurement, digital switching output, and safe 3-way isolation.
Configuration: Options via DIP switch, software, or app.
Safety: 2.5 kV test voltage per EN 61140, IP20 protection.

2. Voltage Signal Conditioner (857-560):

Input: Measures AC/DC voltages up to 300 V.
Output: Converts input to standard analog signals with options for current and voltage outputs.
Features: Two isolated measurement inputs, RMS measurement, digital signal output, and safe 3-way isolation.
Safety: 3 kV test voltage per DIN EN 61010-1, IP20 protection.

3. Current Sensor (789-621):

Input: Monitors DC measurements up to 140 ADC.
Communication: Modbus® RTU with RS-485 interface.
Features: Mounted on DIN-35 rail, includes RJ-45 connector for communication.
Safety: IP20 protection, conforms to DIN EN 50178.

4. Current Transformers (855 Series):

Types: Split-core, plug-in, and Rogowski coils.
Applications: Suitable for retrofits and new systems.
Standards: Conforms to EN 61869-2 and EN 61010-1.

5. Potential Distribution:

Includes potential distribution blocks and busbar terminal blocks for efficient power distribution.

Standards and Compliance: All products conform to relevant EMC and safety standards, including EN 61000-6-2, EN 61000-6-4, and CE marking.

Overvoltage Protection Devices: Detailed information on overvoltage protection devices, specifically focusing on surge arresters, varistors, and suppressor diodes.

Key Components:

Gas-Filled Surge Arrester: Consists of electrodes in a pressurized inert gas tube. It activates when the ignition voltage is reached, allowing current to flow and reducing resistance. A fuse is necessary to ensure disconnection if the voltage does not drop below a certain level.
Varistor: A voltage-dependent resistor that becomes conductive when the nominal voltage is exceeded, discharging overvoltages. Varistors can degrade over time with frequent surges.
Suppressor Diode: Similar to Zener diodes but designed for higher surge currents and faster response times. They conduct when the breakdown voltage is exceeded.

Testing and Standards: Surge arresters are tested with standardized pulses as per IEC 60060-1 and EN 62475:2010 to assess their dissipation capacity and voltage arresting capabilities.

Technical Specifications:

Nominal Operating Voltage (UBN): The voltage that can be permanently connected to the protection module.
Max. Operating Voltage (UBmax): The maximum voltage that can be connected without altering the module's properties.
Nominal Discharge Current (ISN): The maximum current with an 8/20 μs waveform that can flow through the arrester without damage.
Protection Level (UP): The residual voltage on the protected side during rated discharge current application.
Response Time (tresp): The time taken for the device to respond to a surge, influenced by the wave front duration.

Product Features: The document describes various WAGO products, including rail-mount terminal blocks with overvoltage protection, highlighting their compact design, operational reliability, and cost-effectiveness in preventing downtime.

Environmental and Safety Standards: The products comply with IEC 61643-21 standards and are designed to operate in a wide temperature range, ensuring durability and safety.

Catalog excerpts

WAGO Power Supplies Edition 2019/2020

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WAGO Full Line Catalogs Volume 1, WAGO Rail-Mount Terminal Block Systems Volume 2, WAGO PCB Terminal Blocks and WAGO Connectors Volume 3, Automation Technology Volume 4, WAGO Interface Electronic Volume 5, WAGO Pluggable Connection System WINSTA® Volume 6, WAGO Marking Full Line Full Line Syste l Block020 9/2 rmina ted Te 1 – Edition 201 d cks an inal Blo2019/2020 ion Term PCB me 2 – Edit WAGOCatalog, Volu Full Line atio Autom Full Line Full Line face Inter 2019/2020 onic ion Electr me 4 – Edit WAGOCatalog, Volu Full Line n Syste ectio Conn 2019/2020 able ion Plugg me 5 – Edit WAGOCatalog, Volu...

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WAGO Power Supplies; 1-Phase WAGO Power Supplies; 3-Phase WAGO DC/DC Converters WAGO Circuit Protection WAGO UPS-Charger and Capacitive WAGO Buffer Modules WAGO Redundancy Modules WAGO Current and Energy Measurement Technology WAGO Potential Distribution WAGO Overvoltage Protection WAGO Accessories and WAGO Tools

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WAGO Power Supplies System Overview Switched-Mode Power Supply; 2/3-Phase Redundancy Modul Switched-Mode Power Supply; 1-Phase Overvoltage Protection WAGO Power Supplies Earth Fault Detection Capacitive Buffer Modul/ Uninterruptible Power Supply

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WAGO Power Supplies System Overview DC/DC Converter Fuse Terminal Block/ Electronic Circuit Breaker Potential Distribution Touch Panel Overvoltage Protection WAGO Power Supplies

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WAGO Power Supplies WAGO Power Supplies Pro 2 New Generation of Professional Power Supplies for Applications Requiring High Performance, Efficiency and Reliability WAGO's Pro 2 Power Supplies offer tremendous added value thanks to flexible configuration and comprehensive monitoring via optional communication interface (WAGO USB Communication Cable and lO-Link Communication Module). Advantages: • TopBoost function: Up to 600% output current for 15 ms • PowerBoost function: 150% output power for 5 s • High efficiency thanks to a CCFL inverter topology • Single- and three-phase power supplies with...

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imumiii llll »'S\ WAGO Power Supplies Eco Many applications only require 24 VDC. Here, WAGO's ECO Power Supplies are the economical solution. • Output current: 1.25 ... 40 A • Wide input voltage range for use internationally: 90 ... 264 VAC • Economically supports basic applications • CAGE CLAMP® Connection Technology: maintenance-free and time-saving • LED status indication: output voltage availability (green), overcurrent/short circuit (red) • Flexible mounting on DIN-rail and variable installation via screw-mount clips - perfect for every application • Flat, rugged metal housing: compact and...

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WAGO Power Supplies Capacitive Buffer Modules In addition to reliably ensuring trouble-free machine and system operation – even through brief power failures – WAGO‘s Capacitive Buffer Modules offer power reserves that may be required when starting heavy motors or triggering a fuse. Decoupled output: integrated diodes for decoupling buffered loads from unbuffered loads • Maintenance-free and time-saving connections via pluggable connectors equipped with CAGE CLAMP® Connection Technology • Unlimited parallel connections possible • Adjustable switching threshold • Maintenance-free, high-energy gold...

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WAGO Power Supplies Electronic Circuit Breakers (ECBs) WAGO’s ECBs are the space-saving and precision solution for fusing DC voltage circuits. • 1-, 2-, 4- and 8-channel ECBs with fixed or adjustable currents ranging from 0.5 to 12 A • High switch-on capacity: >50,000 µF • Communication capability: remote monitoring and reset • Pluggable CAGE CLAMP® Connection Technology (option): maintenance-free and time-saving • Comprehensive range of approvals: many applications DC/DC Converters Instead of using an additional power supply, WAGO‘s DC/DC Converters are ideal for specialty voltages, allowing...

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Operating WAGO Connection Technologies Please follow the applicable product-specific termination instructions. Push-in CAGE CLAMP® terminates the following copper conductors: solid fine-stranded, also with tinned single strands The universal connection with an additional advantage: Push-in connection Terminate solid and stranded (Class B 7 strands or less), as well as ferruled conductors, by simply pushing them in – no tools required. Termination for all conductor types: • Open clamping unit. • Insert the conductor. • Release clamp – done! fine-stranded, tip-bonded fine-stranded, with ferrule...

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Operating WAGO Connection Technologies Please follow the applicable product-specific termination instructions. POWER CAGE CLAMP terminates the following copper conductors: solid fine-stranded, also with tinned single strands The universal connection for conductors larger than 35 mm² (2 AWG) Termination: • Open clamp by turning a T-wrench counter-clockwise. • Press the integrated latch to open clamping unit for hands-free wiring. • Insert the conductor. • A small counter-clockwise rotation closes the clamp, securing conductor. fine-stranded, with ferrule (gastight crimped) PUSH WIRE® terminates...

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WAGO Power Supplies

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WAGO Power Supplies, Section 1 | WAGO Power Supplies; 1-Phase WAGO Power Supplies; 1-Phase Page WAGO Power Supplies

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WAGO Power Supplies, Section 1 | WAGO Power Supplies; 1-Phase WAGO Power Supplies Nominal current (output) [ADC] Nominal voltage (output) WAGO Power Supplies; 1-Phase Selection Guide Item Number

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WAGO Power Supplies, Section 1 | WAGO Power Supplies; 1-Phase Nominal current (output) [ADC] Nominal voltage (output) ■ Yes Pending 1) TopBoost enables magnetic tripping of circuit breakers in the output circuit. 2) NEC Class 2 Power Unit per cURus 1310 or cURus 60950 3) With uninterruptible power supply (UPS) 4) Device starts at −40°C, type-tested for 787-8xx, -10xx, -16xx, 2787-2xxx 5)

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WAGO Power Supplies, Section 1 | WAGO Power Supplies; 1-Phase Switched-Mode Power Supply; Pro 2; 1-Phase; 24 VDC / 5 A 2787 Series Input Nominal input voltage Ui nom Input voltage derating Input voltage range Nominal mains frequency range Input current Ii Inrush current Power factor correction (PFC) Mains failure hold-up time 1.8 … 1 A (nominal load) ≤ 9 A (after 1 ms) Active Nominal output voltage Uo nom/adjustment accuracy Nominal output current Io nom Output voltage range Nominal output power Residual ripple Overload behavior Signaling and Communication Signaling Power Supply Unit; Pro 2;...

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WAGO Power Supplies

WAGO Power Supplies

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