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Shortform catalogue ELECTRICAL INTERCONNECTION and AUTOMATION

Shortform catalogue ELECTRICAL INTERCONNECTION and AUTOMATION
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Shortform catalogue ELECTRICAL INTERCONNECTION and AUTOMATION

Product catalog summary
Overview of WAGO Connection Technologies
WAGO is a prominent company in electrical interconnection and automation technologies, recognized for its innovative connection systems. Established in 1951, WAGO introduced the first spring clamp terminal blocks, revolutionizing the industry with screwless termination systems.
WAGO Trademarks and Product Lines
WAGO holds several registered trademarks, including CAGE CLAMP®, PUSH WIRE®, and WINSTA®. Their extensive product catalog includes rail-mounted terminal blocks, connectors, PCB terminal blocks, and automation systems. Key product lines are Rail-Mounted Terminal Block Systems, Modular Connectors, Patchboard Systems, Interface Modules, and the WINSTA® Connection System.
Connection Technologies
WAGO's connection technologies are designed for ease of use and reliability. CAGE CLAMP® technology provides vibration-proof, fast, and maintenance-free connections suitable for various conductor types and sizes. PUSH WIRE® technology is ideal for quick connections of solid conductors, while POWER CAGE CLAMP is used for larger conductors.
Applications and Benefits
WAGO products are used in diverse applications, including building automation, industrial automation, and process technology. Benefits include simple design, vibration- and shock-proof connections, maintenance-free operation, and compliance with international standards.
Global Presence
WAGO operates globally with production facilities in Germany, Switzerland, Poland, China, India, the USA, and Japan, allowing them to provide tailored services and products that meet local regulations and customer needs.
Conclusion
WAGO continues to lead in electrical interconnections and automation, setting industry standards with its innovative technologies and global reach.
TOPJOB®S Series Terminal Blocks
The document provides specifications and instructions for the TOPJOB®S series of terminal blocks, including diode, LED, disconnect/test, and fuse terminal blocks. It highlights the compact design, marking systems, and testing capabilities.
Specifications
These terminal blocks accommodate 3 phases and a ground conductor in one block, support various conductor sizes, and use CAGE CLAMP®S technology for secure connections. Nominal voltage and current ratings are specified for different configurations.
Marking and Testing
The WMB Multi marking system and marking strips facilitate easy identification, and testing is enabled by a 2 mm Ø test plug.
Applications
Suitable for custom circuit designs, including collective fault signals and monitoring units, offering space-saving arrangements and compatibility with push-in type jumper bars for circuit customization.
Fuse and Disconnect Features
Fuse disconnect terminal blocks feature movable knife disconnects for clear circuit state indication, supporting dual jumper slots and various commoning options. Fuse replacement procedures emphasize safety and ease of use.
Accessories and Approvals
A range of accessories is available, including end plates, jumper bars, and protective markers. Pending approvals for Ex i and Ex e II applications are noted, with further technical details available online.
Key Measurements
Specific measurements for terminal block widths, lengths, and other dimensions ensure compatibility with various installation requirements.
2020, 2022, and 862 Series Terminal Blocks
This document provides technical specifications and handling instructions for various terminal blocks and accessories, focusing on the 2020, 2022, and 862 series.
Specifications
  • Conductor Sizes: Ranging from 0.14 mm² to 4 mm², accommodating both solid and fine-stranded conductors.
  • Voltage and Current Ratings: Rated for voltages up to 690 V and currents up to 32 A, depending on the series and configuration.
  • Terminal Block Dimensions: Widths vary from 3.5 mm to 5.2 mm, with specific lengths for conductor insertion.
Procedures
  • Installation: Designed for easy installation on DIN 35 rails according to EN 60715 standards. Conductors can be inserted or removed using a screwdriver.
  • Commoning: Facilitated using comb-style jumper bars and adjacent jumpers for efficient electrical connections.
Accessories
  • End and Intermediate Plates: Available in various colors and thicknesses for organizing and securing terminal blocks.
  • Test Plugs: Available for testing purposes, ensuring reliable connections.
Recommendations
  • Marking and Identification: Use appropriate marking systems for easy identification and organization of terminal blocks.
  • Handling: Follow specified strip lengths and use recommended tools for installation and maintenance to ensure optimal performance.
Approvals
Approvals and additional technical explanations are available online at the manufacturer's website.
Electrical Components and Accessories
This document provides detailed specifications and descriptions of various electrical components and accessories, primarily focusing on terminal blocks, plugs, and related tools.
Specifications
  • Female Plugs: Available in multiple configurations (1-pole to 15-pole) with coding fingers and locking levers. Technical data includes wire size compatibility (0.08 - 4 mm², AWG 28 - 12), voltage ratings (500 V/6 kV/3), and current ratings (10 A).
  • Terminal Blocks: Various series (279 to 284) with specifications such as voltage ratings (800 V/8 kV/3 600 V), current ratings (20 A to 65 A), and terminal block widths (4 mm to 12 mm).
  • Accessories: Includes strain relief plates, coding pins, marking systems, and operating tools. Specific accessories are available for each series, such as end and intermediate plates, separators, and jumpers.
Procedures
  • Conductor Termination: Instructions for using a screwdriver to open the clamping unit and insert stripped conductors until they hit the backstop.
  • Commoning: Describes the use of adjacent and step-down jumpers for commoning terminal blocks.
  • Fuse Terminal Blocks: Details on inserting fuses and using test plug adapters for testing.
Recommendations
  • Use appropriate marking systems (WMB) for clear identification.
  • Refer to the full line catalog for the complete product range and additional technical explanations.
Key Data from Tables
  • Product codes and packaging units for various components, such as locking levers, disconnect locks, and operating tools.
  • Technical data for terminal blocks, including voltage and current ratings, and dimensions.
Conclusion
The document serves as a comprehensive guide for selecting and using terminal blocks and related accessories, providing essential technical data and procedural instructions for effective application.
Industrial PCs and Modules
The document outlines specifications for various Industrial PCs and modules. The voltage supply for these devices is standardized at 24 V with a tolerance of -15% to +20%. Dimensions for the Industrial PCs are provided, with examples including 236 x 70 x 100 mm and 172 x 65 x 100 mm. The wire size compatibility is 0.08 - 2.5 mm² / AWG 28 - 14.
Interfaces and CPUs
Industrial PCs feature interfaces such as RS-232, LAN, USB, and DVI. The CPUs range from Celeron®M at 600 MHz to Pentium®M at 1.4 GHz, with various configurations supporting CoDeSys Visu, PROFIBUS DP Master, CANopen Master, and telecontrol technology.
Modules and Accessories
The document lists numerous modules including Digital Output (DO), Digital Input (DI), Analog Output (AO), and Analog Input (AI) modules. These modules support various configurations and functionalities, such as high-side and low-side switching, short-circuit protection, and diagnostics. Accessories include fieldbus connectors, communication cables, and programming tools.
Specialty and System Modules
Specialty modules are available with features like up/down counters, pulse width output, and various interfaces (RS-232, RS-485, etc.). System modules include supply modules with and without fuse carriers, filter modules, and connection modules for different voltage levels.
Safety and Compliance
The WAGO-I/O-SYSTEM 750 is approved for use in hazardous areas (Zone 2) and supports direct connections to sensors/actuators in Zones 0 and 1. PROFIsafe modules are compliant with safety standards up to CAT. 4 and SIL 3.
Design and Features
The system is modular, supports high-performance data transfer, and is programmable via CoDeSys 3. It offers comprehensive safety features, excellent EMC protection, and operates in temperatures from -25°C to +60°C. The design includes IP67 protection and options for screw and DIN-rail mounting.
Advancements in Automation Technology
The document discusses advancements in automation technology, particularly focusing on cabinet-free automation using IP67-protected fieldbus components. It highlights the shift towards decentralized systems that offer greater efficiency in project engineering, assembly, commissioning, and system operation.
Key Features of IP67 Systems
  • High protection and robust design.
  • Standardized connection technology.
  • Features such as speed, synchrony, programmability to IEC 61131-3, configurability via FDT/DTM, and diagnostic capabilities.
Modular IP67 Systems
These systems are ideal for tailoring machines to individual requirements while meeting tight deadlines. They are scalable, expandable, and allow for factory testing before installation at the customer's site.
WAGO SPEEDWAY 767
This section introduces the WAGO SPEEDWAY 767 series, which includes fieldbus couplers, input and output modules, and sensor/actuator boxes. Key specifications include IP67 protection class, operating voltage of 10 - 30 VDC for modules, and 24 VDC for I/O modules and fieldbus couplers, with various dimensions and configurations for different modules.
PERSPECTO® Monitors and Panels
The PERSPECTO® system is designed for operating and monitoring process data. It offers integration with the WAGO-I/O-SYSTEM, high computing power, and energy efficiency. Various models include touch monitors, web panels, and control panels with different screen sizes and interfaces.
TO-PASS® Telecontrol Solutions
This section covers scalable telecontrol solutions using GSM mobile radio networks. Key products include TO-PASS® Mobile Compact and TO-PASS® Compact with various input/output configurations, GPRS modems, and accessories for telecontrol modules.
Industrial Switches
The document details industrial switches from the 852 series, highlighting different port configurations and supply voltages, dimensions, and specific models for various industrial applications.
EPSITRON® Power Supplies
The EPSITRON® series includes primary switch mode power supplies with features like open/short circuit protection and adjustable output voltage. Various models with different input/output voltages and dimensions are available.
EPSITRON® Series Power Supply Units
The document provides detailed specifications and descriptions of various power supply units, electronic circuit breakers, UPS chargers, redundancy modules, and other related components from the EPSITRON® series by WAGO.
Power Supply Units
Multiple primary switch mode power supplies, both single-phase and three-phase, with varying output voltages and currents are listed. Key specifications include input voltage ranges (e.g., 85–264 VAC, 120–373 VDC), nominal voltages (e.g., 100–240 VAC), and dimensions. These units are designed for DIN rail mounting and feature adjustable output voltage and LED status indicators.
Electronic Circuit Breakers
These devices are designed to protect circuits with input and output voltages of 24 VDC. They offer multiple output channels with adjustable current ratings (e.g., 4 x 1–10 ADC) and are compact in size.
UPS Chargers and Controllers
UPS chargers with input and output voltages of 24 VDC are available in 10 A and 20 A variants, designed to ensure uninterrupted power supply.
Redundancy and Buffer Modules
Redundancy modules are available for both 24 VDC and 48 VDC systems, providing output currents up to 40 A. Capacitive buffer modules offer additional power stability.
Shield Connecting System
The document details the WAGO shield connecting system, providing effective cable shielding and strain relief, including various accessories like shield clamping saddles and busbar carriers.
JUMPFLEX® Series
This section covers transducers and relay modules, emphasizing flexibility, safety, and ease of handling. The series includes isolation amplifiers, temperature transducers, and signal splitters, all designed for high performance and reliability.
Relays and Optocouplers
Various relays and optocouplers are listed, highlighting their voltage supply ranges, temperature tolerances, and compact dimensions, essential for signal processing and system integration.
Conclusion
The document serves as a comprehensive guide to WAGO's EPSITRON® series, providing essential technical details for selecting and implementing power supply solutions and related components in industrial applications.
Terminal Blocks, Accessories, and Tools
This document provides detailed specifications and descriptions of various terminal blocks, accessories, and tools used in electrical installations, particularly for transformer circuits.
Specifications
  • Terminal Blocks: The 282 Series disc/test terminal blocks are designed for transformer circuits, compatible with various series of adjacent jumpers and banana plugs.
  • Covers and Carriers: Two types of transparent covers (type 1 and type 2) are available, each 1 meter long, along with their respective carriers that include mounting and securing screws.
  • Carrier Rails: Various types of carrier rails are specified, including aluminum and steel options, with different dimensions and compliance with IEC 60715 standards.
Procedures
  • Mounting and Securing: Instructions are provided for mounting covers with safety warnings and lead seals, emphasizing the use of mounting and securing screws to prevent movement and lifting.
  • Crimping Tools: The document details the use of crimping tools for insulated and uninsulated ferrules, highlighting the importance of a gas-tight connection to prevent oxidation and ensure reliable electrical connections.
Tools and Accessories
  • Operating Tools: Various operating tools are listed, suitable for different series of terminal blocks, with specifications on blade dimensions and insulation features.
  • Test and Measurement Tools: Includes voltage testers like Profi LCD+ and Profi LED+, and multimeters like Multi-Tester and Amp-Tester, with detailed specifications on measurement ranges and features.
  • Cable and Wire Strippers: Tools like Quickstrip 10 and Quickstrip 16 are described, with features such as ergonomic design and high stripping capacity.
Application Notes
The document provides application examples and notes on the use of various tools and accessories, emphasizing safety and efficiency in electrical installations.
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Catalog excerpts

Shortform catalogue ELECTRICAL INTERCONNECTION and AUTOMATION-1

Product Short Form PSF 4.1

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Shortform catalogue ELECTRICAL INTERCONNECTION and AUTOMATION-2

WAGO Registered Trademarks CAGE CLAMP® POWER CAGE CLAMP PUSH WIRE® WAGO trademarks are brand names or territorial registered marks of WAGO Kontakttechnik GmbH & Co. KG

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Shortform catalogue ELECTRICAL INTERCONNECTION and AUTOMATION-3

WAGO Full Line Catalogs (Volume 1, Rail-Mounted Terminal Block Systems ) • Rail-Mounted Terminal Blocks • Modular Connectors (X-COM®-SYSTEM and X-COM®-SYSTEM) • Patchboard Systems • Terminal Strips • PUSH WIRE® Connectors for Junction Boxes • Lighting Connectors • Shield Connecting System (vd urne 2, Connectors and PCB Terminal Blocks )- • Feedthrough Terminal Blocks • MULTI CONNECTION SYSTEM • Specialty Connectors ■Wireless Technology, TO-PASS® Telecontrol Technology •Industrial Switches, PERSPECTO® < IP67 Modular l/O-SYSTEM, IPÓ7 Block l/O-SYSTEM 1IPÓ7 Sensor/Actuator Boxes, IP67 Cables and...

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Operation of WAGO Connection Technologies CAGE CLAMPl? The universal connectionwith "SPECIAL" - Open clamping unit - Release clamp - done! -Terminate both solid and ferruled conductors by simply push- ing them in - no operating tool needed. The universal connection for solid, stranded - Open clamping unit - Release clamp - done! The universal connection for conductors larger than 6 - Open clamp by turning appropriate hex wrench, or operating tool, counter-clockwise. - Press integrated latch to open clamping unit for hands-free wiring. - Insert conductor until it hits bacbtop. -A small, counter-clockwise...

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Rail-Mounted Terminal Block Systems Through Terminal Blocks, Double- and Triple-Deck Terminal Blocks, Ground Terminal Blocks, Ex Terminal Blocks, High-Current Terminal Blocb, Diode Terminal Blocks, Fuse Ter- minal Blocks, Disconnect Terminal Blocks, X-COM® SYSTEM, X-COM®S SYSTEM, PUSH WIRE® Connectors for Junction Boxes, Lighting Connectors Excerpt from Full Line Catalog, Volume 1, Rail-Mounted Terminal Block Systems Connectors and PCB Terminal Blocks MULTI CONNECTION SYSTEM: MICRO, MINI, MINI HD, MIDI, MIDI Classic, MAXI Rail-Mounted Terminal Blocks, Modular Terminal Blocks, Double-, Triple-...

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0 4 Over 50 Years of Innovations Since its establishment in 1951, WAGO has been pioneering innovative connection systems in electrical engineering and electronics. The idea for a screwless termination system was born in 1951; the first terminal blocks with spring clamp termination technology were presented at the Hanover Fair the same year. Precisely designed and manufactured, spring-loaded connections not only guarantee a faster and easier connection, but also offer a higher safety level since the contact quality is largely independent of operator skill. 1951 The first WAGO spring clamp 1974...

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Recognized and Approved Worldwide TOPJOB®S Rail-Mounted Terminal Blocks PUSH WIRE® Junction Boxes, WAGO JUMPFLEX® Transducers and Pluggable Relay TO-PASS® - Scalable Tele- control Technology Touch and Control Panels

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From Pioneer to Leader When the first terminal blocks with spring clamp ter- mination technology debuted at the Hanover Fair in 1951, it represented a significant advancement in manufacturing. At the time, manufacturing terminal blocks was not possible because the carbon steel of the time did not meet the high quality require- However, WAGO was quite active in the years leading up to the 1977 debut of the first series of CAGE CLAMP®-equipped rail-mount terminal blocks from 28 to ó AWG (0.08-omm2). With numerous developments - from the Suprafix banana plug product family up to the first range...

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WAGO Worldwide WAGO was founded 1951 in Minden, Germany. Now, the WAGO Group consists of 32 companies with more than 5,000 employees, worldwide op- erations and global sales greater than 500 million The first factory was located in Minden, Germany, which is also our headquarters. As part of WAGO's global expansion, additional factories have been many and Dehli/lndia, 1997 in Tianjin/China and Products manufactured locally for domestic and foreign markets create the starting point for a local distribution network with strong coverage of the complete product range. Such organization enables WAGO...

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0 WAGO - At Home in the World International success requires international WAGO is a group of companies that operates on the world stage with subsidiaries or agencies on all continents and production facilities in Germany Switzerland (Domdidier/Fribourg), Poland (Wro- zlaw), China (Tianjin), India (Noida/Delhi), USA (Germantown) and Japan (Koto-Ku/Tokio). Our presence in local markets enables us to pro- vide service tailored to our individual customers, with a finger on the pulse of our customers and suppliers. This allows us to develop and deliver products and solutions that are compliant with...

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WAGO Product Range: Electrical Interconnections Terminal Blocks

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0 11 Rail-Mounted Terminal Block Systems WINSTA® – The Connection System Connectors Patchboard Systems

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0 WAGO Product Ranqe: Automation Power Supplies

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0 13 JUMPFLEX® – Transducers and Relay Modules Interface Modules Overvoltage Protection Relay Modules and Relay Sockets

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The Wide Variety of Applications BUILDING AUTOMATION Building installation and automation POWER AND PROCESS TECHNOLOGY Energy, food, water, chemical, petrochemical and metal industries

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Plant automation and traffic engineering WAGO products can be used in a wide range of applications. Our components and systems are used worldwide in industrial, automotive, process engineering, building and many other sophisticated applications. • implement innovative solutions • create a compact design • save energy • make equipment safer • react to requirements in a flexible way • minimize installation, maintenance costs and • guarantee reliable operation under extreme • guarantee high availability and technical safety • accommodate individual customer requirements

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WAGO Connection Technologies CAGE CLAMPlf The CAGE CLAMP®S technology offers the same quality and handling features as the CAGE CLAMP® connection, however with a significant additional benefit: Solid and stranded con- ductors that are rigid enough, as well as fine-stranded conduc- tors with ferrules can be directly connected without any tools. This is achieved by simply pushing in the conductor until fully inserted, without having to previously open the clamping unit PUSH WIRE® technology is perfectly suited for fast connec- tion of solid conductors. It utilizes the conductor's stiffness to provide...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.