RELAYS AND OPTOCOUPLERS Application Overview

CONNECTION TECHNOLOGY This connection technology is included in the following: CAGE CLAMP? This connection technology is included in the following:

Relays / Optocouplers SELECTION CRITERIA FOR RELAYS It’s in the details LONG CABLES AND 2-WIRE SENSORS Reliably switch despite coupling MODERN LIGHTING WITH ELECTRONIC CONTROL GEAR Brief current peaks – fatal consequences FUNCTIONAL SAFETY Detect errors in safety-related circuits THE CONTACT MATERIAL IS CRUCIAL Small circuit loads / harsh environment RELAYS WITH MANUAL OPERATION Switch manually and electrically RELAYS WITH A WIDE INPUT VOLTAGE RANGE Versatile RAIL-SPECIFIC REQUIREMENTS Master voltage fluctuations Ambient operating temperature and mechanical influences SWITCHING DC LOADS Improvement...

FEATURES AND ADVANTAGES Relays / Optocouplers Relay or Optocoupler? Relay Optocoupler/Solid-State Relay • Electrically isolate input and output circuits • Adjust different signal levels • Amplify and/or multiply signals Immunity to electromagnetic interference and transient voltages Long service life — no mechanical wear on contacts High, short-term overload on both input and output sides without losing functionality High switching frequency due to short switch-on and switch-off times Minimal switching loss/high switching power Unfazed by shock and vibration A single module switches both direct...

Distinguishing between Optocoupler and Solid-State Relay Solid-State Relay - Can be replaced in case of repair A large number of variants enhances application flexibility Seamless change from electronic to electromechanic and range switching element

SELECTION CRITERIA FOR RELAYS It’s in the details In industrial applications, relays are proven interface modules that can handle a variety of tasks. However, some points must be considered when selecting the right relay module. These points include the nominal voltage of the coil, as well as the number of relay break contacts, make contacts and changeover contacts. The contacts are important for the service life. The contact material has to be selected depending on whether inductive, capacitive or resistive loads will be connected. This application overview provides important information for...

3) Switching time Response time; drop-out time; switching frequency; bounce time 4) Mechanical properties Vibration resistance; shock resistance; size and space 5) Other criteria Ambient temperature; dielectric strength; mounting conditions, IP degree of protection; approvals

LONG CABLES AND 2-WIRE SENSORS Reliably switch despite coupling Reliability 24/7: WAGO’s sockets that have a miniature switching relay and base load module ensure safety and dependability at voltage levels below an application’s release voltage. To switch on, relay modules require the nominal voltage U . For operation, however, the holding voltage at only 15 % of the nominal voltage is sufficient. In standard circuits, all relay modules operate reliably. In circuits with long, parallel lines, in circuits with active 2-wire sensors or with digital AC control outputs, however, a low holding voltage...

Application example, line capacity (level measurement) Application example, 2-line sensors (parcel load detection) I Nominal Input Voltage V Limiting Continuous Current Relay module with 1 changeover contact, with integrated base load module Relay module with 1 changeover contact, with integrated base load module and gold contacts *To prevent the gold layer from being damaged, 30 VDC switching voltages and 50 mA currents shall not be exceeded. Higher switching power eventually evaporates the gold layer. The resulting deposits in the housing may reduce the service life.

MODERN LIGHTING WITH ELECTRONIC Brief current peaks – fatal consequences When switching on lamps, substantial current peaks briefly occur. The unwanted effect of wear and contact erosion can be prevented by lamp load relays. Equipped with electronic control gear (ECG), modern lights offer numerous advantages. They generate flicker-free light with high levels of efficiency. Both in planning new and replacing old lighting systems, the inrush current of the ECG must be a central focus. A capacitor in the input circuit of many ECGs causes a substantial current peak when switched on that can exceed...

CONTROL GEAR Relay selection for lamp loads Nominal Input Voltage V Limiting Continuous Current Relay module with 1 changeover contact and status indication, max. inrush current 120 A / 50 ms Relay module with 1 make contact and status indication, max. inrush current 165 A / 20 ms Solid-state relay module, zero voltage switch Solid-state relay module, zero voltage switch Relay with 1 make contact, Manual/OFF/Auto switch with feedback contact A = Automatik (AUTO) 0 = AUS 1 = Manuell EIN (MAN) 14

FUNCTIONAL SAFETY Detect errors in safety-related circuits Signal monitoring: Relays with force-guided contacts make it possible to quickly detect errors such as opening failures. To comply with relevant policies and regulations for functional safety, the use of special components is compulsory. These components must meet strict requirements. For relay modules, force-guided contacts with at least one break contact and make contact are required. They must be connected mechanically so that break contacts and make contacts cannot be closed or opened at the same time. This allows errors due to opening...

Short circuit Auxiliary break safety circi Relay selection for safety relays

THE CONTACT MATERIAL IS CRUCIAL Small circuit loads / harsh environment Prevent malfunctions: Relays with hard, gold-plated contacts are particularly well suited for switching small loads. Standard relay contacts are normally made of silver alloys such as silver nickel, silver tin oxide or silver cadmium. They are well suited for use in a variety of applications. However, they are limited to small loads, currents and voltages. The surfaces of the sliver alloys are prone to oxidation, which leads to an increase in contact resistance. It is not a problem when switching larger loads because ever...