Multi Connection System (MCS) Product Overview

The MCS connectors by WAGO offer versatile electrical connection solutions across wire-to-board, wire-to-wire, board-to-board, and board-to-wire applications. Key innovations include 100% mismating protection, customizable coding, and advanced connection technologies such as CAGE CLAMP® and Push-in CAGE CLAMP® for secure, tool-free conductor termination.

1. Connector Types and Specifications

1.1 Micro Mini Connectors (2.5 mm pin spacing)

• Conductor range: 0.08 to 0.5 mm² (28 to 20 AWG)
• Compact design with CAGE CLAMP® connection
• Polyamide housing rated up to 320 V
• Available in Through-Hole Reflow (THR) variants

1.2 Mini Connectors (3.5 mm and 3.81 mm pin spacing)

• Conductor range: 0.08 to 1.5 mm² (28 to 14 AWG)
• Variants include standard MINI, MINI HD, MINI SL, and low-profile MINI with push-in CAGE CLAMP®
• Features integrated push-buttons, press-in mounting, double-row pole arrangement, and strain relief plates

1.3 Midi Connectors (5 mm, 5.08 mm, 7.5 mm, 7.62 mm pin spacing)

• Conductor range: 0.08 to 2.5 mm² (28 to 12 AWG)
• Available with CAGE CLAMP® or Push-in CAGE CLAMP® connection
• Includes long contact pins for DIN-rail terminal blocks and integrated push-buttons

1.4 Maxi Connectors (7.62 mm pin spacing)

• Conductor range: 0.5 to 10 mm² (20 to 8 AWG)
• High-current system rated for 600 V (UL 1059)
• Push-in termination for solid or ferruled conductors

2. Key Features and Benefits

• 100% Mismating Protection: Prevents incorrect connections for enhanced safety and reliability.
• Custom Coding: Enables tailored connector configurations for specific applications.
• Connection Technologies: CAGE CLAMP® and Push-in CAGE CLAMP® allow secure, tool-free termination for various wire types.
• Mounting Options: Includes THR, press-in, snap-in feet, locking levers, screw flanges, and panel mounting.
• Integrated Push-Buttons: Facilitate easy disconnection and testing without tools.
• High-Density and Low-Profile Designs: Optimize space in compact applications with double-row arrangements and slim profiles.

3. Product Range and Ordering Information

The document details series numbers and variants sorted by pin spacing and connector type, including:

• Micro Series: 733, 734 (with locking levers, snap-in feet, push-buttons), 713
• Mini Series: 714 (MINI SL), 2734 (with push-buttons)
• Midi Series: 721, 2721 (with push-buttons), 231 (MIDI Classic), 2231 (with push-buttons)
• Maxi Series: Described by conductor and voltage ratings without explicit series numbers

Each series includes male and female connectors, headers with solder or press-in pins, and accessories such as strain relief plates and mounting flanges.

4. Technical Parameters and Standards

• Pin Spacing: 2.5 mm (Micro) to 7.62 mm (Maxi)
• Conductor Cross-Section: 0.08 mm² up to 10 mm² depending on series
• Voltage Ratings: Up to 320 V (Micro), 600 V UL 1059 (Maxi)
• Current Ratings: Range from 6 A to 41 A based on connector size and type
• Material: Polyamide housing for durability and high voltage resistance

5. Usage and Assembly Recommendations

• Open clamping unit, insert conductor, release clamp for secure termination
• Push-in technology supports solid or ferruled conductors for fast, reliable connections
• Custom coding and mechanical keying prevent mismating and ensure correct assembly
• Integrated push-buttons enable tool-free testing and disconnection

6. Detailed Connector Series and Specifications

The document further details specific series with conductor compatibility and mounting options:

• 2231 Series: Female connectors with push-buttons and screw flanges, 0.2 to 2.5 mm²
• 231 Series: 2-conductor female connectors, locking levers, screw flanges, male headers with solder pins, 0.08 to 2.5 mm²
• 232 Series: Double-deck male and female headers with locking levers and mounting accessories, 0.08 to 2.5 mm²
• 721 Series: Female connectors with snap-in feet, locking levers, push-buttons, 0.08 to 2.5 mm²
• 2721 Series: Female connectors with push-buttons, 0.2 to 2.5 mm²
• 723 Series: Male connectors with snap-in feet and mounting flanges, 0.08 to 2.5 mm²
• 722 Series: Female headers with solder pins and mounting accessories, 0.08 to 2.5 mm²
• 731 and 732 Series: Female and male connectors with snap-in feet, locking levers, angled variants, 0.08 to 2.5 mm²
• 831 Series: Female and male connectors with locking levers for larger conductors, 0.5 to 10 mm²

7. Manufacturer and Copyright

All products are manufactured by WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany. The document and its content are protected by copyright and cannot be distributed or modified without permission.

Summary

The WAGO MCS connector system provides a comprehensive, flexible, and reliable solution for a wide range of electrical connection needs. Its broad product range covers multiple pin spacings and conductor sizes, supporting both low and high current applications. Advanced features such as 100% mismating protection, custom coding, and push-in connection technology enhance safety, ease of installation, and operational reliability. Multiple mounting options and accessory availability further support diverse application requirements.