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Control Pro 350 M

Control Pro 350 M
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Control Pro 350 M

Product catalog summary
Introduction
This document is the operating manual for the Wagner Control Pro 350 M Universal Sprayer, providing detailed instructions for safe and effective use. It emphasizes the importance of understanding the manual before operation.
Safety Instructions
  • General Safety: Maintain a clean, well-lit work area, avoid explosive environments, and keep children and bystanders away.
  • Electrical Safety: Ensure proper plug fit, avoid contact with grounded surfaces, and use appropriate extension cords outdoors.
  • Personal Safety: Stay alert, use protective equipment, and avoid loose clothing and jewelry.
Device Handling and Use
  • Do not overload the device; use it for its intended purpose and maintain it properly.
  • Use only original Wagner hoses and nozzles.
Health Protection
  • Wear respiratory protection and work in well-ventilated areas to avoid health risks from paint mist and solvent vapors.
Fire and Explosion Hazards
  • Avoid using the sprayer with flammable substances and ensure proper grounding to prevent electrostatic discharge.
Maintenance and Repairs
  • Relieve pressure and unplug the device before maintenance. Avoid using high-pressure cleaners.
Device Cleaning with Solvent
  • Avoid spraying into containers with small openings and ensure containers are grounded.
Grounding of Spray Object
  • The object to be coated must be grounded.
Thermal Protection
  • The device has a thermal fuse that shuts off in case of overheating. Allow it to cool for at least 30 minutes before addressing the cause.
Device Description
  • Includes components like hose holder, pressure regulator, spray gun, and various nozzles.
Coating Materials
  • Suitable for dispersion and latex paints, varnishes, oils, and rust protection paints. Not suitable for abrasive materials or flammable substances with acetone or nitro thinner.
Application Area
  • For coating interior walls and exterior objects like fences and garage doors.
Preparation of Workplace
  • Cover sockets and switches to prevent electric shock and protect non-spray areas from damage.
Preparation of Coating Material
  • Materials can be sprayed undiluted or slightly diluted as per manufacturer's data sheet.
Assembly
  • Instructions for assembling the spray gun, hose, and other components.
Device Controls
  • Pressure regulator and selector switch for PRIME and SPRAY positions.
Spray Gun Safety
  • Secure the trigger guard when attaching the spray nozzle or when not in use.
Pressure Relief Instructions
  • Follow the procedure to relieve pressure from the spray hose and gun when turning off the device.
Startup
  • Ensure the power supply matches the device's specifications before connecting.
Troubleshooting Suction Problems
  • Steps to resolve issues if the device does not draw paint.
Spray Technique
  • Practice on a cardboard to check the spray pattern. Maintain a consistent distance and angle for even coating.
Cleaning a Clogged Nozzle
  • Instructions for safely clearing a clogged nozzle without using fingers.
HEA Filter Set
  • Instructions for assembling and cleaning the filter set to minimize nozzle clogs.
Work Interruption
  • Follow pressure relief instructions and store the spray gun properly during breaks.
Decommissioning and Cleaning
  • Proper cleaning is essential for device functionality. Do not use flammable materials for cleaning.
Specifications
The device is a piston pump with a power consumption of 600 W, operating at 230 V ~ 50 Hz/240 V ~ 50 Hz. It has a maximum spray pressure of 11 MPa (110 bar) and a delivery rate of 1.5 l/min. The maximum temperature for the coating substance is 40°C, and the hose length is 15 m, extendable to 30 m.
Thinning Recommendations
Materials such as glazes and wood preservatives can be sprayed undiluted. Solvent-based and water-soluble paints should be diluted by 5-10%, while interior wall paints can be diluted by 0-10%.
Assembly Instructions
Detailed steps are provided for assembling the spray gun and connecting hoses. It is crucial to ensure all connections are secure to prevent leaks.
Operation Procedures
Before starting, ensure the voltage matches the device's rating. The device has two main settings: PRIME for system pre-filling and pressure relief, and SPRAY for operation. Proper spray technique involves maintaining a consistent distance and angle from the surface.
Troubleshooting
Common issues such as suction problems and nozzle clogs are addressed with step-by-step solutions. For suction issues, pressing the inlet valve or tapping the hose connection may help. For nozzle clogs, reversing the nozzle can clear obstructions.
Maintenance and Cleaning
Regular cleaning is essential for optimal performance. The document outlines a thorough cleaning process, including pressure relief and cleaning of filters and valves. Maintenance includes checking and replacing worn parts as necessary.
Safety Precautions
Always follow the pressure relief procedure before maintenance. Do not use flammable materials for cleaning, and ensure the device is unplugged before performing any repairs.
Spare Parts and Accessories
A list of spare parts and accessories is provided, including order numbers for easy replacement. Notably, nozzles and filters are considered wearing parts and are not covered by warranty.
Technical Data
The document concludes with technical specifications, including sound pressure levels and oscillation levels, measured according to EN 50580:2014 standards.
Safety Measures
The document outlines safety measures for operating personnel, emphasizing the importance of considering all parts of the operating cycle, including when the tool is off or running without load. It stresses the need for environmental protection by reusing devices, accessories, and packaging responsibly and disposing of leftover paint and solvents as special waste.
Product Liability
The manufacturer is liable for the product only if all parts are original or approved by the manufacturer. Using non-approved accessories or spare parts can invalidate liability.
Malfunction Correction
The document provides a troubleshooting guide for common issues with the Control Pro 350 MGB sprayer, including solutions for when the sprayer does not start, does not suck up paint, or leaks. It advises contacting Wagner Service for unresolved issues.
Guarantee
The product comes with a 3+1 years guarantee for private use, extendable by registering online. Commercial use has a 12-month guarantee. The guarantee covers defects due to faulty design or materials but excludes wear and tear or misuse.
Electrical Safety
Instructions are provided for replacing the supply cord and connecting wires correctly. It warns against reusing defective plugs and emphasizes using approved fuses.
CE Declaration of Conformity
The product conforms to several EU directives and harmonized norms, with the declaration available upon request.
General Safety Instructions
The document includes safety instructions for using the device, such as maintaining a clean workspace, avoiding explosive environments, and ensuring proper electrical connections. It also advises on personal safety, like wearing protective gear and being attentive while operating the device.
Specifications
The document provides detailed specifications for the Control Pro 350 M I, including its piston pump type, voltage (230 V ~ 50 Hz), power consumption (600 W), maximum spray pressure (11 MPa), and maximum flow rate (1.5 l/min). It also specifies the acoustic pressure level (83 dB) and vibration intensity (< 2.5 m/s²). The maximum material temperature is 40°C, and the product dimensions are approximately 78 x 38.5 x 52 cm with a weight of 13 kg.
Setup and Operation
Before connecting to the power supply, ensure the voltage matches the device's specifications. The setup involves attaching the recirculation tube, immersing the suction tube in paint, and ensuring the suction valve is clear. The device is activated by setting the pressure regulator to 2 and switching to SPRAY mode once the paint flows correctly.
Troubleshooting Suction Issues
If the paint is not being suctioned, the document provides a step-by-step guide to resolve the issue, including pressing the suction valve depressor and using a rubber mallet on the tube fitting.
Spraying Technique
Maintain a consistent arm movement and keep the spray gun at a constant distance (20-25 cm) from the surface. The spray pattern should be uniform, and adjustments can be made by increasing pressure or diluting the paint.
Nozzle Cleaning
If the spray pattern is distorted, the nozzle may need cleaning. The document advises against using fingers for cleaning due to high pressure and provides a method to clear blockages using the spray gun's pressure.
Maintenance and Cleaning
Regular cleaning is essential for optimal performance. The document outlines the depressurization process, cleaning of the spray gun, and maintenance of the suction and relief valves. It also emphasizes the importance of not using flammable materials for cleaning.
Parts and Accessories
An extensive list of spare parts and accessories is provided, including spray nozzles, high-pressure hoses, and HEA filter kits. The document also includes part numbers for easy reference.
Disposal Instructions
The document advises on environmentally friendly disposal of the device and its accessories, emphasizing the importance of not disposing of paint residues and solvents in domestic waste.
Product Liability
The manufacturer is responsible for the product only if all instructions and guidelines are followed as per the EU directive effective from 01.01.1990.
Specifications and Harmonized Standards
The document references several harmonized standards including EN ISO 12100, EN 1953, EN 62841-1, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, and EN 62233. These standards ensure compliance with EU regulations for safety and performance.
EU Declaration of Conformity
The EU Declaration of Conformity is included with the product and can be reordered if necessary using order number 2373935.
Warranty Information
The product comes with a 3+1 year warranty. For private use, the warranty is 36 months, extendable by 12 months if registered online within 4 weeks of purchase. For commercial use, the warranty is 12 months. The warranty covers defects due to faulty design, materials, or workmanship but excludes wear and tear or misuse.
Exclusions from Warranty
The warranty does not cover parts subject to wear, misuse, or unauthorized repairs. It also excludes products with altered serial numbers or those used in shift work or rental applications.
Safety Instructions
Users are advised to follow safety instructions carefully to avoid electric shocks, fire, or serious injury. This includes ensuring proper grounding, avoiding exposure to moisture, and using appropriate personal protective equipment.
Operational Guidelines
Before use, ensure the equipment is free from defects, secure all connections, and follow regular cleaning and maintenance protocols. The equipment should not be used in explosive environments or with flammable materials.
Health and Safety Precautions
Use respiratory protection as spray mist and solvent vapors are hazardous. Ensure good ventilation and avoid ignition sources during operation.
Handling and Maintenance
Regular inspection and maintenance of the high-pressure hose are crucial to prevent leaks and potential injuries. Damaged hoses should be replaced immediately and not repaired.
Legal and Compliance
The warranty is governed by German law and applies only to products purchased in authorized stores within the EU, SNG, and Australia. Any discrepancies between the German and foreign language versions of the warranty terms will defer to the German version.
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Catalog excerpts

Control Pro 350 M-1

UNIVERSAL SPRAYER CONTROL PRO 350 M M|j

 Open the catalog to page 1
Control Pro 350 M-2

9 HIGH EFFICIENCY AIRLESS CONTROL PRO 200 BETRIEBSANLEITUNG wagner-group.com

 Open the catalog to page 2
Control Pro 350 M-7

Warnung! Achtung, Verletzungsgefahr durch Injektion! Airless-Geräte entwickeln extrem hohe Spritzdrücke. Niemals Finger, Hände oder andere Körperteile mit dem Spritzstrahl in Berührung bringen! Nie die Spritzpistole auf sich, Personen und Tiere richten. Nie die Spritzpistole ohne Spritzstrahl-Berührungsschutz benutzen. Behandeln Sie eine Spritzverletzung nicht als harmlose Schnittverletzung. Bei einer Hautverletzung durch Beschichtungsstoff oder Lösemittel sofort einen Arzt aufsuchen zur schnellen, fachkundigen Behandlung. Informieren Sie den Arzt über den verwendeten Beschichtungsstoff oder...

 Open the catalog to page 7
Control Pro 350 M-8

Herzlichen Gluckwunsch zum Erwerb Ihres WAGNER Farbauftragsgerates. Sie haben ein Markengerat erworben, das fur eine reibungslose Funktion einer sorgfaltigen Reinigung und Pflege bedarf. Bitte lesen Sie vor Inbetriebnahme des Gerates die Bedienungsanleitung genau durch und beachten Sie die Sicherheitshinweise. Bewahren Sie die Bedienungsanleitung sorgfaltig auf. Samtliche Anweisungen sind zu lesen. Fehler bei der Einhaltung der nachstehend aufgefuhrten Anweisungen konnen elektrischen Schlag, Brand und/oderschwere Verletzungen verursachen. Bewahren Sie die Bedienungsanleitung bitte sorgfaltig...

 Open the catalog to page 8
Control Pro 350 M-9

f) Wenn der Betrieb des Gerätes in feuchter Umgebung nicht vermeidbar ist, verwenden Sie einen Fehlerstromschutzschalter. Der Einsatz eines Fehlerstromschutzschalters verhindert das Risiko eines elektrischen Schlages. 3. Sicherheit von Personen a) Seien Sie aufmerksam, achten Sie darauf, was Sie tun, und gehen Sie mit Vernunft an die Arbeit mit einem Elektrowerkzeug. Benutzen Sie das Gerät nicht, wenn Sie müde sind oder unter dem Einfluss von Drogen, Alkohol oder Medikamenten stehen. Ein Moment der Unachtsamkeit beim Gebrauch des Gerätes kann zu ernsthaften Verletzungen führen. b) Tragen Sie...

 Open the catalog to page 9
Control Pro 350 M-10

Brennbare Beschichtungsstoffe Die Spritzpistolen dürfen nicht zum Sprühen brennbarer Stoffe verwendet werden. Gefahr Explosionsschutz Gerät nicht benutzen in Betriebsstätten, welche unter die Explosionsschutz-Verordnung fallen. Gefahr Explosions- und Brandgefahr bei Spritzarbeiten durch Zündquellen Es dürfen keine Zündquellen in der Umgebung vorhanden sein, wie z. B. offenes Feuer, Rauchen von Zigaretten, Zigarren und Tabakpfeifen, Funken, glühende Drähte, heiße Oberflächen usw Gefahr Elektrostatische Aufladung (Funken- oder Flammenbildung) Bedingt durch die Strömungsgeschwindigkeit des Beschichtungsstoffs...

 Open the catalog to page 10
Control Pro 350 M-11

Hochdruckschlauch nicht überfahren, sowie vor scharfen Gegenständen und Kanten schützen. Niemals am Hochdruckschlauch ziehen, um das Gerät zu bewegen. Hochdruckschlauch nicht verdrehen. Hochdruckschlauch nicht in Lösemittel einlegen. Außenseite nur mit einem getränkten Tuch abwischen. Hochdruckschlauch so verlegen, dass keine Stolpergefahr besteht. Elektrostatische Aufladung von Spritzpistole und Hochdruckschlauch wird über den Hochdruckschlauch abgeleitet. Deshalb muss der elektrische Widerstand zwischen den Anschlüssen des Hochdruckschlauchs gleich oder kleiner 197 kΩ/m (60 kΩ/ft.) betragen....

 Open the catalog to page 11
Control Pro 350 M-12

Verarbeitbare Beschichtungsstoffe Dispersions- und Latexfarben fur den Innenbereich. Wasser- und losemittelhaltige Lacke und Lasuren. Lackfarben, Ole, Trennmittel, Kunstharzlacke, PVC-Lacke, Vorlacke, Grundlacke, Fuller und Rostschutzfarben. Je nach zu verarbeitendem Material muss eventuell eine andere DusengroGe und ein anderer Pistolenfilter verwendet werden. Dunnflussige Materialien: Duse 311 ^ Filter rot Dickflussige Materialien: Duse 517 / 619 ^ Filter weiG Nichtverarbeitbare Beschichtungsstoffe Materialien die stark schmirgelnde Bestandteile enthalten, Fassadenfarbe, Laugen und...

 Open the catalog to page 12
Control Pro 350 M-13

Vorbereitung des Beschichtungsstoffes Mit Control Pro 350 M konnen Innenwandfarben, Lacke und Lasuren unverdunnt oder geringfugig verdunnt verspruht werden. Detaillierte Informationen konnen Sie dem technischen Datenblatt des Farbherstellers entnehmen (^ Internet Download). 1. Ruhren Sie das Material grundlich auf und verdunnen Sie es im Gebinde gemaG der Verdunnungsempfehlung (zum Umruhren wird ein Ruhrwerk empfohlen). Die in der Tabelle genannten Werte sind Richtwerte. i Die fur das verwendete Material optimale Verdunnung muss durch eine Spritzprobe ermittelt werden. Details zur Durchfuhrung...

 Open the catalog to page 13
Control Pro 350 M-14

Anleitung zur Druckentlastung Befolgen Sie stets die Anleitung zur Druckentlastung, wenn Sie das Gerät ausschalten. Durch dieses Verfahren wird der Druck aus dem Spritzschlauch und der Pistole abgelassen. Gefahr 1. Sichern Sie die Spritzpistole. (Abb. 9, A) 2. Schalten Sie das Gerät aus (Druckregler Position 0). Drehen Sie den Wahlschalter in die Position PRIME (senkrecht). (Abb. 10) 3. Entsichern Sie die Spritzpistole. Halten Sie die Spritzpistole über einen leeren Behälter und ziehen Sie den Abzugsbügel, um den Druck abzulassen. 4. Sichern Sie die Spritzpistole. Vor Anschluss an das Stromnetz...

 Open the catalog to page 14
Control Pro 350 M-15

Spritztechnik Befolgen Sie stets die Anleitung zur Druckentlastung, wenn Sie das Gerät ausschalten. Durch dieses Verfahren wird der Druck aus dem Spritzschlauch und der Pistole abgelassen. Gefahr Achten Sie darauf, dass der Farbschlauch nicht geknickt ist und sich keine Gegenstände mit scharfen Kanten in der Nähe befinden. Es ist zweckmäßig, zuerst auf einem Karton oder ähnlichen Untergrund zu üben, um das Spritzbild zu prüfen und sich mit der Benutzung der Spritzpistole vertraut zu machen. Bei einem gleichmäßigen Spritzbild wie in Abbildung 16 A sind alle Einstellungen korrekt. Zeigt das Spritzbild...

 Open the catalog to page 15
Control Pro 350 M-16

Pistole und Hochdruckschlauch müssen drucklos sein, bevor das Filter Set montiert/demontiert wird. Gefahr 1. Hochdruckschlauch von Pistole (1) trennen. 2. Bei Bedarf Filtergehäuse (2) aufschrauben und zur Düse passenden Filter (3) einsetzen (die konische Seite (A) muss nach oben zeigen). Düse 311  Filter rot Düse 517 / 619  Filter weiß (im Filtergehäuse vormontiert) 3. Filtergehäuse (2) an Pistole (1) fest anschrauben. 4. Hochdruckschlauch (4) an Filtergehäuse (2) fest anschrauben. Reinigung Pistole und Hochdruckschlauch müssen drucklos sein, bevor das Filter Set montiert/demontiert wird. Gefahr...

 Open the catalog to page 16

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.