EXPERTS IN NON-CUTTING SURFACE TREATMENT AND THREAD PRODUCTION PRODUCT OVERVIEW

OPTIMIZED SURFACES BY ROLLERBURNISHING AND DIAMOND-BURNISHING Maximum surface quality while increasing the strength and hardness of the workpiece.

For almost 50 years Baublies AG has been one of the few companies specializing in roller burnishing technology. Through constant innovation and in close cooperation with our customers from all over the world, we have been able to build up extensive know-how. Both our products and our consulting and development services enjoy an excellent reputation among international experts. TECHNOLOGY AND DEVELOPMENT Roller burnishing is a highly efficient and future-oriented process for optimizing metal surfaces. We deliver innovative and sophisticated solutions of excellent quality, developed with a creative...

Extremely smooth surfaces in just seconds Multi-roller burnishing tools

FAST, SMOOTH AND HARD The best surface quality fast - that describes the main attribute of Baublies multi-roller burnishing tools. Depending on the burnishing task various numbers of hardened rollers are arranged in a cage. The machining times are kept short by using several rollers simultaneously. During roller burnishing with multi-roller tools, a roll-off process with kinematics similar to those of a planetary gear results. A taper supports the rollers and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting of the taper relative to the roller....

THE PRESSURE IS ON Powerful compression and smooth surfaces Single-roller burnishing tools

VERSATILE USE Interchangeable single-roller tools and the Baublies modular tool system achieve a significant increase in the material surface hardness in combination with a very smooth surface. With single-roller burnishing, a hardened roller flattens the surface of the workpiece by contacting it at one single point: In this area of contact the steplessly adjustable roller pressure reaches the yield point of the material. During the process, work hardening of the surface layer and an increase in surface-hardness takes place. The generation of residual compressive stresses significantly increases...

HARD AND VERSATILE Smoothing and work-hardening in new dimensions Diamond-burnishing tools

DIAMOND-BURNISHING TOOLS: FOR HIGHEST SURFACE QUALITY Diamond-burnishing tools expand the range of applications of roller burnishing technology, as even hardened materials up to approximately 60 HRC can be roller burnished. In the process, a high-precision, micropolished diamond glides over the surface. As soon as the yield point of the material is exceeded, the profile peaks of the workpiece surface flow into the adjacent recesses in the pm range. Compared to the machining by means of rollers, the contact area between the workpiece and the diamond is much smaller. Therefore, plastic cold working...

BEYOND THE STANDARD Special tasks require special solutions Tailor made burnishing tools

TAILOR MADE TOOLS FOR SPECIAL TASKS With our broad product range of standard tools we cover almost all applications. Nevertheless, there will always be special requirements. Your individual machining task is our motivation to develop the special solution you need. Trust our extensive know-how and the experience of our specialists. Sometimes it is already enough to modify existing components. BURNISHING PLANE SURFACES BURNISHING STEPPED HOLES BURNISHING THREADS BURNISHING CONTOURS BURNISHING TOOLS SMALL DESIGN BURNISHING TAPERS

THE RIGHT CONNECTION flanging, creasing and expanding Forming tools

FORMING IN CONVINCING QUALITY Forming tools from Baublies are used in a wide variety of applications including expanding, flanging and beading. Baublies forming tools are versatile, robust and durable. They enable the machining of small series on standard machines as well as the machining of ADVANTAGES large series on specialized machines. Baublies solutions are used for joining and assembly operations in various industries. igh process reliability h q uick processing and short cycle times h igh quality ow investment, no special l machining necessary c ompletely mechanical BEADING AND JOINING...

BAUBLIES GROUP SIMPLY FAST Precise finishing of external diameters of cylindrical workpieces Roller burnishing machine

BAUBLIES ROLLER BURNISHING MACHINE The RM 2/35 Baublies roller burnishing machine was developed for the precision machining of the outer diameter of cylindrical workpieces (Ø 2 - 35 mm). The workpiece diameter range is manually adjustable; machining is carried out in a continuous process. The power tool achieves roughness depths of less than Rz 1 μm. Due to its ergonomic design and compact dimensions, the machine is particularly suitable for flexible use within the manufacturing process. The roller burnishing machine can be integrated into an automated production process. The machine is self-fed....

TOOLING SYSTEMS EXPERTISE FOR CUTTING AND NON-CUTTING THREAD PRODUCTION

FROM A TRADITIONAL COMPANY TO AN INNOVATIVE ENTERPRISE Since 1880, WAGNER TOOLING SYSTEMS has specialized in precision tools for the efficient production of external threads and specialized production techniques such as beading, knurling, flanging or rolling tubes. The proven thread cutting heads, whose tradition goes back to the era of GustavWagner-Maschinenfabrik, have been manufactured in Pliezhausen, Germany with exacting quality standards since 1994. We are transporting the tradition of the Gustav-Wagner-Maschinenfabrik with innovative technology into the future through the further development...

TANGENTIAL ROLLING TOOLS Threads of the highest surface quality can be produced with minimum machining times using the WAGNER tangential roller tool. The tangential rolling tool is mounted with the adapter on the tool carrier, e.g. turret disc. It moves with a constant feed onto the rotating workpiece. The thread rolls are set in rotation by touching the workpiece and form the thread as the tool carrier continues to feed. As soon as the thread rolls are centred on the workpiece, the rapid return is triggered and the workpiece is released. Optimum productivity is achieved using precise thread...