Expertise for Cutting and Non-Cutting Thread production
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EXPERTISE FOR CUTTING AND NON-CUTTING THREAD PRODUCTION TOOLING SYSTEMS

Tangential rolling tools 4 - 5 Tangential rolling head with stem 6 Axial rolling head Helix 10 - 11 Thread cutting heads 12 - 13 Multi-cutter turning heads 14 Informations about the technology of the external thread production 15

FROM A TRADITIONAL COMPANY TO AN INNOVATIVE ENTERPRISE Since 1880, WAGNER TOOLING SYSTEMS has specialized in precision tools for the efficient production of external threads and specialized production techniques such as beading, knurling, flanging or rolling tubes. The proven thread cutting heads, whose tradition goes back to the era of GustavWagner-Maschinenfabrik, have been manufactured in Pliezhausen, Germany with exacting quality standards since 1994. We are transporting the tradition of the Gustav-Wagner-Maschinenfabrik with innovative technology into the future through the further...

TANGENTIAL ROLLING TOOLS Threads of the highest surface quality can be produced with minimum machining times using the WAGNER tangential roller tool. The tangential rolling tool is mounted with the adapter on the tool carrier, e.g. turret disc. It moves with a constant feed onto the rotating workpiece. The thread rolls are set in rotation by touching the workpiece and form the thread as the tool carrier continues to feed. As soon as the thread rolls are centred on the workpiece, the rapid return is triggered and the workpiece is released. Optimum productivity is achieved using precise...

cylindrical and conical threads, right-and left-hand threads as well as regular and fine threads threads behind a collar threads close up to a collar very short threads threads where the end of the workpiece is not free threads with very short run-outs large working range long service life due to large rollers and high rigidity of the tool body particularly low-maintenance the rolled threads are suitable for high loads due to their uninterrupted fibre direction. durable, wear-resistant and corrosion-resistant threads high flexibility due to numerous adapter variants for use on different...

TANGENTIAL THREAD ROLLING SYSTEM WITH FRONT MOUNTED ROLLS Only WAGNER offers tangential rolling tools with front mounted roll. This makes it possible to roll threads directly up to the collar or the chuck enabling the shortest machining times. ADVANTAGES Working range M3-M42 / UN 5-40 to UN 1 5/8” • Problem solver for demanding workpiece geometries and special workpiece clampings • For highest thread quality • Process reliability due to high performance thread rolls • Simple operation and quick roll change • Shortest machining times • Ideal e.g. for stainless steel fittings

Knurling types TSW - THE KNURLING PROFESSIONAL The TSW tangential tool is the „knurling professional” among the WAGNER tools and is characterized by excellent cost-efficiency. The TSW knurling tool can be used to roll profiles, parallel grooves, knurls and beads in a time-saving manner. During machining — preferably on single and multispindle lathes — the workpiece must rotate; the tool itself is stationary. ADVANTAGES • Cost-effective • Simple operation • Quick roll change • Simple diameter adjustment • Sturdy tool body • With a roll width of up to 43 mm working range from diameter 3 to 40...

bBAUBLIES GROUP AXIAL ROLLER HEAD MODULAR Threads of the highest surface quality are produced in an unparalleled wide operating range with the use of the axially operated WAGNER® thread rolling head. The large machining capacities of the individual rolling head types are made possible by the quick and easy replacement of the roller holders. These differ in the working range and the holder angle. Other forming operations such as knurling, beading, rolling and smoothing can also be carried out. The heads are suitable for stationary or rotational use. The axial head is closed by radial...

Type stationary

VERY COMPACT DESIGN Above average THREAD ROLL DIAMETERS extend the tool life Simple and precise fine adjustment by DOUBLE HEADED MECHANICAL STOP FRONT PANEL with large bore for large collar diameters SUSTAINABLE: cost-efficient replaceable wear parts LOCKING LEVER infinitely variable positioning UNRIVALLED large working range STURDY ATTACHMENT of the exchangeable shanks COATING for max. wear protection LOCK with max. endurance OUR EXPERT FOR THREAD ROLLING HELIX RG 22-S stationary for standard threads up to M 22 stationary for standard threads up to M 22 x 2 rotating for standard threads up...

ADVANTAGES I arge operational range (nominal 0 10 mm to 22 mm) • large bore diameter • large roll diameter front panel with large bore for large collar diameters user-friendly due to easy handling and replaceable wearing parts sturdy attachment of the exchangeable receptacle shafts (for all common interfaces) small measurements Metric ISO thread standard- and fine thread DIN13

BAUBLIES GROUP THREAD CUTTING HEADS The WAGNER thread cutting head is an axial operating precision tool, which produces threads of highest quality in a short time. It is available in stationary and rotating design. The stationary tapping head is connected to the tool carrier, e.g. turret, via a tool holder. The tool moves axially on the workpiece at a feed rate that is accurate to the pitch, which cuts the thread in a single operation. The opening mechanism of the head is triggered by the feed stop and the chasers release the workpiece and the return can take place in rapid motion. The head...

Stationary Heads Compact 90 unlimited unlimited unlimited The maximum thread length can be limited by the shank. TOOLING SYSTEMS

MULTI-CUTTING TURNING HEADS With the WAGNER® multi-cutting turning heads, workpieces can be reduced in diameter by up to 6 mm in one pass. The starting material can be round, square or hexagonal, drawn or rolled. In addition, all cuttable materials can be machined. ADVANTAGES • high economic efficiency results from the very high cutting performance due to 3 to 4 times higher feed rates • large operational range • easy handling due to central diameter adjustment • high turning accuracy (0.01 - 0.02 mm in diameter) achievable • large and unstable workpiece lengths can be turned with good...